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Saab 9-3 M03-
27 Fit the hose clips (including the old clip) onto the
new coolant hoses. Connect the hose/pipe
assembly between the thermostat housing con-
nection and the heat exchanger connection
nearest to the expansion tank. Do not screw the
assembly to the bulkhead.
28 Connect the other coolant hose to the heat
exchanger connection.
29 Remove the control valve (APC valve) and
remove the crankcase ventilation hose from the
turbo compressor.
30 Remove the plugs from the heater inlet and out-
let ports. Push aside the cable tie holding the
heater connector and detach the connector from
its mounting on the heater.
31 Protect the suspension turret and from above
manoeuvre the heater into place on its mount-
ing.
Tightening torque 9 Nm (6.5 lbf ft)
Bend the connector mounting back into its orig-
inal shape.
32 Fit the connector into its mounting and reposi-
tion the cable tie around the connector.
33 Connect the lower coolant hose to the heater
and tighten the hose clip.
34 Connect the upper coolant hose to the heater
and tighten the hose clip.
35 Attach the coolant pipe mounting to the brake
pipe cover plate on the bulkhead.
36 Connect the crankcase ventilation hose to the
turbo compressor and fit the control valve (APC
valve)
37 Connect the inlet hose of the heater to the fixing
in the hole in the longitudinal frame member.
Important
The heat shield on the hose should be slid towards
the thermostat housing so that the hose clip fits
into the cut-out in the heat shield.
F920A017
32
34
35
31
28
27
29
29
36
37
Note
The connector mounting can be bent slightly to
facilitate assembly.
Important
Check that the drainage hose is free from the
intake hose. If the wiring harness channel on the
heater is severely bent the drainage can be affect-
ed.