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© 2001
All rights reserved. No part of this work covered by the copyrights herein may be reproduced
or copied in any form or by any means - graphic, electronic, or mechanical, including
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written permission of Roberts-Gordon.
TABLE OF CONTENTS Note: Pages 2,16,17,18,23,32,35,46,54,55 have been deleted as not relevant.
SECTION 1: Heater Safety......................................................1
SECTION 2: Installer Responsibility .....................................1
2.1 Low Level User Instructions.........................................1
2.2 Halogenated Hydrocarbons.........................................1
2.3 National Standards and Applicable Codes..................1
SECTION 3: Critical Considerations .....................................3
3.1 Minimum Required Clearances to Combustibles.........3
3.2 Clearance Data - Linear ................4
3.3 Clearance Data -U Tube.................6
SECTION 4: Specifications ....................................................8
4.1 Material Specifications.................................................8
4.2 Heater Specifications...................................................8
4.3 Venting Specifications..................................................8
4.4 Suspension Specifications...........................................8
4.5 Controls Specifications................................................8
4.6 Linear Heater...............................................................9
4.8 U-Tube Heater .............................................................9
4.9 Burner Specifications.................................................10
SECTION 5: Major Component Descriptions .....................11
SECTION 6: General Suspension Details ..........................12
6.1 Suspension Details....................................................12
SECTION 7: Linear Heater Installation........................... ...13
7.1 Linear Standard Parts List.........................................13
7.3 Burner Tube Installation ............................................19
7.4 Coupling and Tube Assembly....................................19
7.5 Tube Clamp Package Installation..............................21
7.6 Reflector Installation ..................................................21
SECTION 8: U-Tube Heater Installation ..............................24
8.1 U-Tube Standard Parts List........................................24
8.2 Critical Hanger Placement.........................................27
8.3 Burner Tube and Fan Tube Installation....................27
8.4 U-Tube Support Bracket Assembly Installation.........28
8.5 Coupling and Tube Assembly....................................29
8.6 Tube Installation ........................................................30
8.7 U-Tube Installation ....................................................30
8.8 Reflector Installation ..................................................31
SECTION 10: Burner & Fan Installation..............................33
10.1 Burner Installation....................................................33
10.2 Fan Assembly..........................................................33
10.3 Linear & U-Tube Fan Installation..............................34
SECTION 11: Optional Heater Accessories........................36
11.1 Reflector Side Extension Installation .......................36
11.2 Decorative Grille Installation....................................37
11.3 Protective Grille Installation.....................................38
11.4 Sports Hall Guard Installation..................................39
11.5 Universal Shield Installation.....................................40
11.6 Undershield Installation ...........................................41
SECTION 12: Venting............................................................42
12.1 Flue Installation........................................................42
12.2 Flueless Installation (U.K. Only)...............................42
12.3 Ventilation Requirements .........................................42
12.4 Outside Combustion Air Supply...............................43
12.5 Common Duct..........................................................43
SECTION 13: Gas Piping ......................................................44
SECTION 14: Wiring..............................................................45
14.1 BLACKHEAT® Typical External Wiring Diagram
(Linear or U Tube)............................................................45
14.5 BLACKHEAT® Internal Wiring Diagram .................47
SECTION 15: Operation........................................................48
15.1 Heater Lockout Indication (Optional)........................48
15.2 Testing......................................................................48
15.3 Commisioning ..........................................................48
15.4 System Checks........................................................49
15.5 User Instructions......................................................49
SECTION 16: Servicing Instructions ...................................50
16.1 Annual Procedure ....................................................50
16.2 Component Removal ...............................................50
SECTION 17: Troubleshooting.............................................52
17.1 Troubleshooting Flow Chart (Linear and
U-Tube) ............................................................................52
17.3 Manifold Gas Pressure Setting ................................56
SECTION 18: Replacement Parts.........................................57