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Safety Alert Key:
• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the fi replace or to property.
!
Table of Contents
Congratulations! 2
Warranty 4
1 Listing and Code Approvals 6
A. Appliance Certifi cation 6
B. Non-Combustible Materials 6
C. Combustible Materials 6
User Guide
2 Operating Instructions 7
A. Your Fireplace 7
B. Seasoned Wood 8
C. Starting a Fire 8
D. Grate 8
E. Firescreen 8
F. Flue Damper 8
G. Refractory 8
H. Glass Doors 9
I. Outside Air (optional) 9
J. Vented Gas Log Sets & Gas Log Lighters 9
K. Optional Components 9
L. Clear Space 9
M. Wood Fuel 10
3 Maintainance and Service 11
A. Disposal of Ashes 11
B. Chimney Inspection/Cleaning 11
C. Check Firebox Refractory 12
D. Inspect Grate 12
E. Glass Cleaning 12
4 Troubleshooting Guide 13
Installer Guide
5 Getting Started 14
A. Typical Fireplace System 14
B. Design and Installation Considerations 15
C. Draft 15
D. Negative Pressure 15
E. Locating Fireplace & Chimney 16
F. Tools and Supplies Needed 17
G. Fireplace System Requirements 17
H. Inspect Fireplace and Components 17
6 Framing & Clearances 18
A. Select Fireplace Location 18
B. Clearances 19
C. Sidewalls/Surrounds 20
D. Frame the Fireplace 20
7 Installation of Fireplace 21
A. Things to Consider 21
B. Unpack the Fireplace (I60 only) 21
C. Secure the Fireplace (I60 only) 21
D. Unpack the Fireplace (I80 only) 21
E. Position the Fireplace (I80 only) 22
F. Install the Refractory (I80 only) 23
G. Place Protective Metal Hearth Strips 24
H. Level Fireplace 24
I. Install Outside Air Kit 25
8 Chimney Assembly 26
A. Chimney Requirements 27
B. Using Offsets/Returns 28
C. Assemble Chimney Sections 29
D. Install Chimney Air Kit 29
E. Install Ceiling Firestops 30
F. Install Attic Insulation Shield 31
G. Cut out Hole in Roof 32
H. Complete Installation 32
I. Install Flashing 32
J. Chimney Termination Requirements 33
9 Chase Installations 34
A. Construct the Chase 34
B. Install Fireplace & Chimney 35
C. Install Chase Top 35
D. Install Termination Cap 36
10 Shrouds 38
A. Radiation Shield 38
B. Field Constructed Shrouds 38
11 Finishing 40
A. Non-Combustible Materials 40
B. Combustible Materials 40
C. Hearth Extension 40
D. Finishing Material 43
E. Combustible Mantel 44
F. Sidewalls/Surrounds 45
12 Accessories 46
A. Gas Log/Lighter Provision 46
B. Wood Burning Inserts 46
13 Reference Materials 47
A. Fireplace Dimensions 47
B. Optional Components 48
C. Chimney Components 49
D. Service Parts 54
E. Contact Information 56
Heatilator • I60, I80 • 4013-250 • Rev C • 11/08