31
TROUBLESHOOTING
Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immedi-
ately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is
slack in the cables before resistance is felt, the cables should be tightened. To tighten the cables, first insert the
weight pins into the centers of the weight stacks. Slack can be removed from the cables in several ways:
See drawing 1. To tighten the Lat Cable (62) or the
Upper Short Stack Cable (not shown), first loosen the
M12 Nut (58) on the end of the Cable away from the
50mm Washer (95). Screw the end of the Cable far-
ther into the Long Weight Tube (23) or the Short
Weight Tube (not shown). Finally, retighten the
Locknut against the Washer.
See drawing 2. Slack can be removed from the
cables by moving a 100mm Pulley (38) in the Pulley
Plates (41). First, remove the upper or lower M10
Nylon Locknut (101), M10 x 50mm Bolt (81), Pulley,
and Long Cable Trap (68) from the Pulley Plates.
Reattach the Pulley and the Cable Trap between a
set of holes closer to the center of the Pulley Plates
with the Bolt and Locknut. Make sure the Cable Trap
is oriented to hold the cable in the groove of the
Pulley.
See drawing 3. To remove additional slack, remove
the M10 Nylon Locknut (101), M10 x 50mm Bolt (81),
100mm Pulley (38), and Long Cable Trap (68) from
either “U”-bracket (40). Reattach the Pulley and the
Cable Trap between the indicated set of holes in the
“U”-bracket with the Bolt and Locknut.
See drawing 4. Slack can also be removed from the
cables by tightening the M8 Nylon Locknut (87) at the
end of the Leg Press Cable (65) or the Butterfly
Cable (67). To do this you may need to remove the
100mm Pulley (38) from the “U”-bracket (40).
Do not overtighten the cables. If the cables are
overtightened, the top weights will be lifted off the
weight stacks.
If a cable slips off the pulleys repeatedly, it may
have become twisted. Remove the cable and re-
install it. If the cables need to be replaced, see
ORDERING REPLACEMENT PARTS on the back
cover of this manual.
81
101
41
41
3
1
2
4
62
95
58
23
68
68
65 or 67
38
68
38
38
101
87
81
40
100
40
38
