C-2 C-2
ACCESSORIES
INNERSHIELD (FCAW)
CONVERSION
Several changes are needed to convert the unit for
operation with the Innershield (FCAW) process. The
K549-1 or K549-2 Innershield Kits include all the nec-
essary accessories for this conversion and are provid-
ed for this purpose. The following conversions should
be made using the contents of this kit:
1. Change the output polarity to DC(–). See “Work
Cable Installation” in Installation section for details.
2. Install proper drive roll for the wire size selected.
See “Changing Drive Roll” in Maintenance section
for details.
3. Install the proper gun liner(*)and tip for the wire
size selected. See “Component Replacement” in
Maintenance section for details.
4. Remove gas nozzle (if installed) and install gasless
nozzle. To remove, simply unscrew.
5. Load wire into machine and thread into gun and
cable per “Welding Wire Loading” section.
* The factory installed gun liner will feed .025-.035
(0.6-0.9mm)
REPLACEMENT PARTS
Complete Gun and Cable Assembly
(K530-4)
Contact Tip .025” (0.6 mm)
KP2039-1
Contact Tip .030” (0.8 mm)
KP2039-2
Contact Tip .035” (0.9 mm)
KP2039-3
Contact Tip .045” (1.2 mm)
KP2039-4B1
Contact Tip-Tapered .025” (0.6 mm)
KP2052-1
Contact Tip-Tapered .030” (0.8 mm)
KP2052-2
Contact Tip-Tapered .035” (0.9 mm)
KP2052-3
Contact Tip-Tapered .045” (1.2mm)
KP2052-4B1
Liner .030/.035” (0.8/0.9 mm)
KP1937-3
Liner .035/.045” (0.9/1.2 mm)
KP1937-1
Gas Diffuser
KP2040-1
Gas Nozzle
KP1938-1
Gas Nozzle-Tip Recessed 3/8” (9.5 mm)
Opening I.D.
KP1942-1
Gas Nozzle-Tip Recessed 1/2” (12.7 mm)
Opening I.D.
KP1942-2
Gas Nozzle-Tip Recessed 5/8” (15.9 mm)
Opening I.D.
KP1942-3
Spot Welding Nozzle
KP1956-1
Gasless Nozzle (Innershield Only)
KP1939-1
SP-170T
