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TABLE OF CONTENTS
SGJ32 86037680 11/05/08
3
Machine Data Log/Overview................................2
Table of Contents.................................................3
HOW TO USE THIS MANUAL
How to use this Manual........................................1-1
SAFETY
Important Safety Instructions ...............................2-1
Hazard Intensity Level..........................................2-2
Safety Label Location...........................................2-3
OPERATIONS
Technical Specifications.......................................3-1
How the Machine Works. .....................................3-3
Components.........................................................3-4
Controls................................................................3-5
Machine Operation............................................ 3-14
Pre-Run Machine Inspection ......................... 3-14
Starting Machine. ........................................... 3-14
Filling the Solution Tank................................. 3-14
Scrubbing. ...................................................... 3-14
Emergency Stop Procedures ......................... 3-15
Emptying & Cleaning Tanks........................... 3-16
MAINTENANCE
Maintenance............................................ ............4-1
Batteries. ..............................................................4-2
Battery Maintenance. ...........................................4-2
Checking Battery Specific Gravity.....................4-2
Charging the Batteries. .....................................4-3
Changing Batteries............................................4-4
Battery Connections..........................................4-4
Squeegee.............................................................4-5
Adjusting Pitch ..................................................4-5
Replace/Rotate Rear Squeegee Blade.............4-6
Removing Squeegee Assembly........................4-6
Replace/Rotate Front Squeegee Blade ............4-6
Side Squeegee..................................................4-7
Replace/Rotate Side Squeegee Blades............4-7
Adjusting the Side Squeegee Deflection...........4-7
Scrub Brush Replacement ...................................4-8
Brake....................................................................4-9
Steering Chain Tensioner ....................................4-9
Vacuum Motor................................................... 4-10
Brush Motor....................................................... 4-11
Traction Motor ................................................... 4-12
Fuse .................................................................. 4-12
Circuit Breakers................................................. 4-12
Squeegee Actuator ........................................... 4-13
Scrub Deck Actuator ......................................... 4-14
Transporting Machine ....................................... 4-15
Jacking Machine ............................................... 4-16
Service Schedule. ............................................. 4-17
Machine Troubleshooting.................................. 4-18
GROUP PARTS LIST
Brake. ...................................................................5-1
Circuit Breaker......................................................5-3
Control Panel........................................................5-5
Decal. ...................................................................5-7
Front Bumper & Floor...........................................5-9
Fwd/Rev Pedal ..................................................5-11
Scrub Brush/Driver............................................ 5-13
Scrub Deck Lift-32 in......................................... 5-15
Scrub Deck-32 in...............................................5-17
Scrub Deck Side Squeegee-32 in..................... 5-19
Seat & Side Cover............................................. 5-21
Solution Delivery ............................................... 5-23
Squeegee –32 in ............................................... 5-25
Squeegee Lift .................................................... 5-27
Steering-Upper ..................................................5-29
Steering-Lower.................................................. 5-31
Tank .................................................................. 5-33
Tank Cover........................................................ 5-35
Vacuum .............................................................5-37
Wheel & Frame .................................................5-39
Wiring-Battery.................................................... 5-41
Wiring-Main Harness.........................................5-43
Wiring-Main Harness Connection ..................... 5-45
Wiring-Control Panel Group ..............................5-47
Wiring-Drive Motor ............................................ 5-49
Wiring Diagram.................................................. 5-51
Suggested Spare Parts .....................................5-52
Serial Numbers.................................................. 5-53