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TABLE OF CONTENTS
QTFSG/QTFSD 98349 05/15/03
3
Machine Data Log..........................................2
Table of Contents...........................................3
HOW TO USE THIS MANUAL
How to use this Manual..................................1-1
SAFETY
Important Safety Instructions.........................2-1
Hazard Intensity Level. ..................................2-2
Safety Label Location.....................................2-3
OPERATIONS
Technical Specifications................................3-1
Controls..........................................................3-2
Machine Operation.........................................3-7
Pre-Run Machine Inspection ......................3-7
Starting Machine.........................................3-7
Sweeping.....................................................3-7
Operating on Grades ..................................3-7
Stopping Machine .......................................3-8
Storing Machine..........................................3-8
Dumping the Hopper...................................3-8
Hopper Safety Arm.....................................3-8
Machine Jacking............................................3-9
Machine Tie-Downs .......................................3-9
MAINTENANCE
Hydraulics......................................................4-1
Directional Control System............................4-2
Throttle Neutral Position.................................4-2
Main Broom....................................................4-3
Side Broom ....................................................4-5
Belts...............................................................4-6
Differential Drive.............................................4-9
Skirts..............................................................4-9
Hopper..........................................................4-11
Brakes/Tires.................................................4-13
Battery Information.......................................4-14
Hydraulic Schematic....................................4-15
Hydraulic Troubleshooting...........................4-15
Propelling Troubleshooting..........................4-16
Machine Troubleshooting.............................4-17
Service Schedule.........................................4-18
GROUP PARTS LIST
Frame Group................................................5-1
Differential Group.........................................5-3
Front Wheel Drive Group.............................5-5
Impeller Group. ............................................5-7
Impeller (Wet Sweep Bypass).....................5-9
Rear Clip Group...........................................5-11
Console Group.............................................5-13
Brake Group.................................................5-15
Steering Group.............................................5-17
Rear Suspension Group..............................5-19
Engine Group (GAS)....................................5-21
Engine Group (DIESEL-1)...........................5-23
Engine Group (DIESEL-2)...........................5-25
Drive Group..................................................5-27
Side Broom Group.......................................5-29
Filter Group. .................................................5-31
Hydraulic Group...........................................5-33
Hopper Group ..............................................5-35
Main Broom Lift Group.................................5-37
Main Broom Group.......................................5-39
Instrument Panel Group (GAS)...................5-41
Instrument Panel Group (DIESEL)..............5-43
Wiring Group (GAS).....................................5-45
Wiring Group (DIESEL). ..............................5-47
Horn Wire Asm.............................................5-49
Wiring Schematic (GAS)..............................5-51
Wiring Schematic (DIESEL) ........................5-52
Engine Service Parts (GAS)........................5-53
Engine Service Parts (DIESEL)...................5-54
HD Air Cleaner.............................................5-55
Notes............................................................5-57
Warranty ......................................................5-58