Wayne-Dalton 5500 Garage Door Opener User Manual


 
Subject to the terms and conditions contained in this Lifetime Limited Warranty, Wayne-Dalton Corp. (“Manufacturer”) warrants the
sections of the door, which is described at the top of this page, for as long as you own the door against:
(i) Peeling, cracking, or chalking of the original factory-applied coating on the door as a result of a defect in the original
factory-applied coating or in the application of the original factory-applied coating, in cases where the door sections and the original
factory-applied coating: (a) have not been subjected to adverse atmospheric conditions or contaminates (such as salt water or
other marine environment, or to toxic or abrasive substances, including those in the air); (b) have been maintained in compliance
with Manufacturer’s recommendations; and (c) have not been subject to physical abrasion, impacted by a hard object, or have been
punctured.
(ii) The door becoming inoperable due to rust-through of the steel skin from the core of the door section, caused by cracking,
splitting, or other deterioration of the steel skin, or due to structural failure caused by separation or degradation of the foam insulation.
The Manufacturer warrants the garage door hardware (except springs) and the tracks of the above-described door, for as long as you
own the door, against defects in material and workmanship, subject to all the terms and conditions below.
The Manufacturer warrants those component parts of the door not covered by the preceding provisions of this Lifetime Limited
Warranty against defects in material and workmanship for a period of ONE (1) YEAR from the date of installation.
The Manufacturer warrants the factory-applied nish and the factory attached stiles against fading and cosmetic changes from the time
of installation for TWO (2) YEARS. The factory attached stiles are warranted against peeling, cracking, chalking, or delamination from the time of
installation for TWO (2) YEARS. If the door is re-stained or re-painted, the TWO (2) YEARS warranty for the factory-applied nish is void.
After a period of TWENTY (20) YEARS, from time of installation, replacement of Lifetime Limited Warranty materials will be pro-
rated at 50 per cent of Manufacturer’s published list pricing at time of claim, and you must pay this amount.
This Limited Warranty is extended only to the person who purchased the product and continues to own the premises (where the door
is installed) as his/her primary residence (“Buyer”). This Limited Warranty does not apply to residences other than primary, or to commercial or
industrial installations, or to installations on rental property (even when used by a tenant as a residence). This Limited Warranty is not transferable
to any other person (even when the premises is sold), nor does it extend benets to any other person. As a result this Limited Warranty does NOT
apply to any person who purchases the product from someone other than an authorized Wayne-Dalton dealer or distributor.
The Manufacturer will not be responsible for any damage attributable to improper storage, improper installation, or any alteration
of the door or its components, abuse, damage from corrosive fumes or substances, salt spray or saltwater air, re, Acts of God, failure to properly
maintain the door, or attempt to use the door, its components or related products for other than its intended purpose and its customary usage. This
Limited Warranty does not cover ordinary wear. This Limited Warranty will be voided if the original nish is painted over, unless Manufacturer’s
preparation and painting instructions are followed explicitly. This Limited Warranty will be voided if any holes are drilled into the door, other than
those specied by the Manufacturer.
THIS LIMITED WARRANTY COVERS A CONSUMER PRODUCT AS DEFINED BY THE MAGNUSON-MOSS ACT. NO
WARRANTIES, EXPRESS OR IMPLIED (INCLUDING BUT NOT LIMITED TO THE WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE) WILL EXTEND BEYOND THE TIME PERIOD SET FORTH IN UNDERSCORED BOLD FACE TYPE IN
THIS LIMITED WARRANTY, ABOVE.
Some States do not allow limitations on how long an implied warranty lasts, so the above limitations may
not apply to you.
Any claim under this Limited Warranty must be made in writing, within the applicable warranty period, to the dealer from which the
product was purchased. Unless the dealer is no longer in business, a written claim to the Manufacturer will be the same as if no claim had been
made at all.
At the Manufacturer’s option, pursuant to the dealer having notied the Manufacturer of a warranty claim, a service representative
may inspect the product on site, or Buyer may be required to return the product to the Manufacturer at Buyer’s expense. Buyer agrees to cooperate
with any representative of the Manufacturer and to give such representative full access to the product with the claimed defect and full access to the
location of its installation.
If the Manufacturer determines that the claim is valid under the terms of this Limited Warranty, the Manufacturer will cause the
defective product to be repaired or replaced. The decision about the manner in which the defect will be remedied will be at the discretion of the
Manufacturer, subject to applicable law. THE REMEDY WILL COVER ONLY MATERIAL. THIS LIMITED WARRANTY DOES NOT COVER
OTHER CHARGES, SUCH AS FIELD SERVICE LABOR FOR REMOVAL, INSTALLATION, PAINTING, SHIPPING, ETC.
Any repairs or replacements arranged by Manufacturer will be covered by (and subject to) the terms, conditions, limitations and
exceptions of this Limited Warranty; provided, however, that the installation date for the repaired or replaced product will be deemed to be the
date the original product was installed, and this Limited Warranty will expire at the same time as if there had been no defect. If a claim under this
Limited Warranty is resolved in a manner other than described in the immediately preceding paragraph, then neither this Limited Warranty nor any
other warranty from the Manufacturer will cover the repaired or replaced portion of the product.
THE REMEDIES FOR THE BUYER DESCRIBED IN THIS LIMITED WARRANTY ARE EXCLUSIVE and take the place
of any other remedy. The liability of the Manufacturer, whether in contract or tort, under warranty, product liability, or otherwise, will not go
beyond the Manufacturer’s obligation to repair or replace, at its option, as described above. THE MANUFACTURER WILL NOT UNDER ANY
CIRCUMSTANCES BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, including (but not limited to) damage or
loss of other property or equipment, personal injury, loss of prots or revenues, business or service interruptions, cost of capital , cost of purchase or
replacement of other goods, or claims of third parties for any of the foregoing.
Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you.
No employee, distributor, dealer, representative, or other person has the authority to modify any term or condition contained in this
Limited Warranty or to grant any other warranty on behalf of or binding on the Manufacturer, and anyone’s attempt to do so will be null and void.
Buyer should be prepared to verify the date of installation to the satisfaction of the Manufacturer.
The rights and obligations of the Manufacturer and Buyer under this Limited Warranty will be governed by the laws of the State of
Ohio, USA, to the extent permitted by law.
This Limited Warranty gives you specic legal rights and you may also have other rights, which may vary from State to
State.
MAINTENANCE AND PAINTING
INSTRUCTION FOR
PRE-PAINTED STEEL DOORS
MAINTENANCE
While factory-applied nishes on steel garage doors are durable, it is desirable to clean them on a routine
basis. Some discoloration of the nish may occur when a door has been exposed to dirt-laden atmosphere for a
period of time. Slight chalking may also occur as a result of direct exposure to sunlight. Cleaning the door will
generally restore the appearance of the nish. To maintain an aesthetically pleasing nish of the garage door, an
annual washing of the door is recommended. A mild solution of detergent and water will aid in the removal of most
dirt. The following solution mixture is recommended:
One cup of Tide™, or other common detergents, which contain less than 0.5% phosphate, dissolved into ve gallons
of warm water.
CAUTION: NEVER MIX CLEANSERS OR DETERGENTS WITH BLEACH.
SURFACE PREPARATION FOR PAINTING
Wax on the surface must be removed or paint peeling/aking will result. To remove this wax, it will be
necessary to lightly scuff the surface with a ne steel wool pad, saturated with soapy water. A nal wipe and rinse
should be done with clean water only, to remove any loose particles and any soapy lm residue.
Surface scratches, which have not exposed the metal substrate, can be lightly buffed or sanded with 0000
steel wool or No. 400 sand paper to create a smoother surface. Care must be taken to not expose the substrate under
the paint (see Note No. 2). Once the substrate is exposed, the likelihood for rusting is greatly increased. See the
following paragraph if metal substrate is observed.
The exposed substrate must be treated to prevent rust from forming (see Note No. 2). Sand the exposed
area lightly and paint with a high quality metal primer, specically intended for galvanized surfaces, to protect the
area from corrosion. Follow drying time on primer can label before applying topcoat.
The surface of the factory-applied nish, that is being painted, must not be too smooth, or the paint will
not adhere to it (see Note No. 2). It is advisable to test in an inconspicuous area, to evaluate adhesion. If poor
adhesion is observed, surface preparation for painting the factory- applied nish, must be repeated until desired
results are achieved. Again, care must be taken to not expose the substrate under the paint.
PAINTING
NOTE: It is NOT recommend that you paint your door any dark color, this may lead to higher surface
temperatures resulting in gaps between the stiles and rails of your door section(s).
After the surface has been properly prepared it must be allowed to dry thoroughly, then coated immediately with a
premium quality latex house paint. Follow the paint label directions explicitly. Oil base, or solvent base paints are
not recommended. Please note that if substrate is exposed and not properly primed, painting with latex paint may
cause accelerated rusting of the steel in the exposed area.
NOTES:
1. Repainting of nish painted steel doors cannot be warranted, as this condition is totally beyond the door
manufacturer’s control.
2. If the nish painted steel door surface has a textured surface representing wood grain, stucco, etc., this step
should not be attempted as danger of exposing substrate is greatly increased.
3. Consult a professional coatings contractor if in doubt about any of the above directions.
4. Follow directions explicitly on the paint container labels for proper applications of coatings and disposal of
containers. Pay particular attention to acceptable weather and temperature conditions in which to paint.
DÉCOR LITES ACRYLIC GLAZING CLEANING INSTRUCTIONS:
1. Clean acrylic glazing with nonabrasive soap or detergent and plenty of water. Use your bare hands to feel and
dislodge any caked on particles A soft, grit-free cloth, sponge or chamois may be used to wipe the surface. Do not
use hard or rough cloths that will scratch the acrylic glazing. Dry glazing with a clean damp chamois.
2. Kerosene may be used to remove grease and oil. When using kerosene for cleaning purposes, make sure that you
are familiar with it’s properties, using it only in a well ventilated area away from any sources of sparks and/or re.
3. DO NOT USE: Window cleaning uids, scouring compounds, gritty cloths, gasoline, or solvents such
as alcohol, acetone, carbon tetrachloride, etc.
5/16” x 1-5/8” Hex Head Lag Screw
#314937
g
1/4”-20 x 11/16” Self Drilling Screw
#300723
e
1/4” x 1-1/2” Slotted Hex Head
Lag Screw
#315759
h
1/4” x 2” Slotted Hex Head Lag Screw
#315760
i
3/8”-16 x 3/4” Truss Head Bolt
#154531
d
1/4”-14 x 5/8” Self Tapping
Screw
#236565
f
Jamb Bracket Schedule
2ND
SET
NOTE:
1ST
SET
QIJB-3
QIJB-5
©
Copyright 2004 Wayne-Dalton Corp.
©
Copyright 2004 Wayne-Dalton Corp.
Stud Plate
#266102
k
#6-20 x 1/2” Plastifast
(Disconnect Handle)
#296940
j
3/8”-16 Hex Nut
#100313
b
1/4”-20 x 5/8”
Carriage Bolt
#306657
c
1/4”-20 Flanged
Hex Nut
#100279
a
(1) Level (2’ Minimum Length)
(1) 7/16” Hex
Head Driver
(1) Step Ladder
Gloves
(1) Electric Drill
With Clutch
(1) Hammer
(1) Tape Measure (2) Locking Pliers
(1) 7/16” Wrench
(1) Socket Wrench
Sockets (7/16”,
1/2”, 9/16”)
(1) Screw Driver
(Phillips Blade)
(1) Screw Driver
(Standard Blade)
Safety Glasses
Saw Horses For Supporting
Sections During Assemblies
(1) Pliers
Required Tools
...CONTINUED INSTALLATION INSTRUCTIONS
WARNING!
PRIOR TO WINDING OR MAKING ADJUSTMENTS TO THE SPRINGS, ENSURE YOU’RE WINDING IN THE
PROPER DIRECTION AS STATED IN THE INSTALLATION INSTRUCTIONS. OTHERWISE THE SPRING FIT-
TINGS MAY RELEASE FROM SPRING IF NOT WOUND IN THE PROPER DIRECTION AND COULD RESULT
IN SEVERE OR FATAL INJURY.
IMPORTANT! DO NOT USE IMPACT GUN TO WIND SPRING(S)
Beginning with the right hand side. Press and hold in the canoe clip. Ensure the cable is in the rst groove of the drum.
Using an electric drill (high torque gear reduced to 1300 RPM preferred) with a 7/16” socket, carefully rotate right hand
winding bolt clockwise, until counter shows 2-3 turns. This will keep the counterbalance cable taut while adjusting the
left hand side counterbalance cable. Repeat step 18 and 19 for left side.
NOTE: Single spring applications require no spring winding on the left hand side.
Ensure counterbalance cable tension is equal for both sides prior to fully winding spring(s) to appropriately 15 1/2 turns
for solid sections, or 15 turns for glazed top sections. Carefully rotate the winding bolt head clockwise until the counter
shows the correct number of turns for your door. Repeat for the opposite side on double spring TorqueMaster™ systems.
If door raises off the oor remove 1/2 - 1 full turn from each spring before proceeding. After spring is wound, hold the
lock nut (in back of end bracket) stationary with a 7/16” wrench while rotating the winding bolt clockwise until snug.
Tightening of the lock nut prevents spring from unwinding. Repeat for opposite side if necessary.
IMPORTANT! Adjustments to the recommended number of turns may be required.
AFTER REAR SUPPORT ASSEMBLY IS COMPLETE, check door balance. If door raises off the oor under spring tension
alone, then reduce turns until door will rest on oor. A “hot” door such as this can cause idrive™ operation problems.
19
TorqueMaster™ with idrive™
Parts List
(K) TORQUEMASTER TUBE 1 ASSEMBLY
(L) CABLE /DRUM ASM. (PAIR) # 280086
(M) END BRACKET (LH) # 282937
(N) END BRACKET (RH) # 282340
(O) LOOSE WINDING SHAFT (SINGLE SPRING) # 280066
(P) COUNTER GEAR # 284035
(Q) COUNTER COVER ASM. (RH) # 287722
COUNTER COVER ASM. (LH) (DOUBLE SPRING) # 287721
(R) 36 TOOTH WORM GEAR # 282355
(S) IDRIVE™ OPERATOR SOLD SEPARATELY
(T) LEFT DRUM WRAP # 300550
(U) RIGHT DRUM WRAP # 300551
(V) CENTER BRACKET ASM. (NON-IDRIVE™ OPERATED) # 296246
NOTE: SEE IDRIVE™ MAIN INSTALLATION AND OWNERS MANUAL FOR
IDRIVE™ PARTS
NOTE: SINGLE SPRING TORQUEMASTER™ SHOWN IN ILLUSTRATION.
K
S
L
O
Q
P
N
V
M
R
T
U
If there are stiles or lite frame dividers included with your door, install them per their instructions at this time.
22
Drum wraps are identied as right and left. To install, place the drum wrap over the cable drum and under the idrive™
disconnect cable (if installed). Align the outside ange over the outside edge of the cable drum and push the drum wrap
down onto the cable drum.
20
If you are not installing the idrive™ operator on your garage door, you must install the center bracket bushing assembly. Follow these instructions for a non-idrive™ operated garage doors. TorqueMaster™
springs come lubricated and pre-assembled inside the torque tube. To install, lay the torque tube on the oor in front of the door with the labeled end to the left. Slide the center bracket/bushing assembly onto the
torque tube, from the right hand side, toward the center. Shake the TorqueMaster™ tube gently to extend the winding shafts out about 5” on both ends. Single spring TorqueMaster will only have the right hand
spring. Slide center bracket bushing assembly from the right side to the center of the torque tube.
IMPORTANT! Right and left hand is always determined from inside the building looking out.
Attach No. 6 screw eye to wood jamb approximately 48” - 50” (1220 - 1270 mm) off the oor. Use (1) 1/4”-14
x 5/8” selftapping screw to fasten pull rope clip to the end stile and then tie the pull rope to both the screw eye
and the pull rope clip.
WARNING! DO NOT INSTALL PULL ROPE ON DOORS WITH ELECTRIC OP-
ERATORS. CHILDREN MAY BECOME ENTANGLED IN THE ROPE RESULTING SEVERE
OR FATAL INJURY.
Select desired side of door for lock placement. Locate the striker plates over the
pre-punched holes in the vertical track on the selected side, nearest the center
of the lock(second) section. Fasten the stiker plate to the vertical track using (2)
1/4”-20 x 9/16” track bolts and anged hex nuts. The side lock should be spaced
in approximately 1/8” from the edge of the section. Ensure that the lock is square
with the section and the lock bolt aligns with the striker plate. Secure the lock to
the end stile with (4) 1/4”-20x11/16” self-drilling screws. IMPORTANT! Side
locks must be removed or made inoperative in the unlocked position if an
operator is installed on the door.
ALTERNATE INSTALLATIONS
TYPICAL TROLLEY OPERATOR INSTALLATION
If you are installing an electric operator on your door, the following information is pro-
vided to ensure proper function of your door/operator installation. Figure below shows
a typical means of connecting the operator arm to the operator stile located in the center
of the top section.
To locate the center bracket, mark the header halfway between the agangles and level the TorqueMaster tube. Fas-
ten the metal bracket to the header using (2) 1/4” x 1-1/2” lag screws.
Raise the door to a comfortable working height and secure with locking pliers to the track. Locate the
center stile on the bottom section of the door. Using the pre-punched holes at the bottom of the stile as
a template, drill (2) 7/32” (6mm) dia. holes through the section. Using the previously drilled holes as a
guide, enlarge the holes from outside the door to 7/16” (11mm) dia. and assemble the outside and inside
step plates to the section using (2) #8 x 1-5/8” screws.
NOTE: Do not drill through or enlarge holes on the inside of the door.
WARNING! TO AVOID SERIOUS INJURY TO FINGERS OR HANDS,
NEVER PLACE FINGERS OR HANDS BETWEEN DOOR SECTIONS AND TRACK
WHEN OPERATING DOOR. ALWAYS USE STEP PLATE WHEN MANUALLY OPER-
ATING DOOR.
(4) 1/4”-20x11/16”
SELF DRILLING
SCREWS
TRACK
(2) 1/4”-20x9/16”
TRACK BOLTS
END STILE
SLIDE
STRIKER
PLATE
SIDE LOCK
NO.6
SCREW
EYE
ROPE
(OUTSIDE)
(INSIDE)
(2)
#8 x 1-5/8”
SCREWS
DRILL THROUGH
SECTION WITH A 7/16”
(11mm) DIA. DRILL BIT
STEP PLATES
PULL ROPE
INSIDE SIDE LOCK
When installing a DoorMaster™ operator replace the bushing with the drive gear (located in DoorMaster™
package).
12B
16
16
OPTIONAL ACCESSORY INSTALLATIONS
12B
SEE OPERATOR BRACKET
INSTRUCTIONS FOR DE-
TAILS ON INSTALLATION
TYPICAL OP-
ERATOR ARM
(SUPPLIED WITH
OPERATOR)
TOP SECTION MUST BE REINFORCED
6
8
3
7
4
5
2
12A
Locate the center of the top section’s strut. The strut is factory attached with ¼” – 14 x 5/8” self tapping screws. Remove, but retain, a
few of these screws (approximately 4-6 from the center of the strut, allowing the operator bracket to slide between the section and the
strut. Slide the operator bracket until it seats on the male part of the section. The operator bracket must be centered and positioned on
the top section so it bridges the transition point of the section thickness. Attach the operator bracket using (8) ¼” – 14 x 5/8” self tapping
screws as shown. Re-attach the strut using (2) ¼” – 20 x 11/16” self drilling screws through the operator bracket. Finish re-attaching the
strut using the self tapping screws removed previously.
OPERATOR BRACKET
INSTALLATION TIPS:
1. Follow the installation instructions supplied with your operator.
2. Reinforce top section prior to attaching operator.
3. Install trolley rail 1/2” to 1” (13 - 25 mm) above high arc of top section of the door.
4. Mount operator to ceiling so that 1” to 1-1/2” (25 - 38 mm) clearance is maintained
between trolley rail and top section when door is fully open (trolley rail will slope
down towards rear).
5. The operator bracket must be mounted to the operator muntin on the top section.
6. Attach operator rail securely to spring pad.
7. Attach operator to ceiling using perforated angle.
8. IMPORTANT! ANGLE MUST BE ATTACHED TO FRAMING MEMBER(S)
WARNING!
OPERATOR MUST BE TESTED AT TIME OF INSTAL-
LATION AND MONTHLY THERE AFTER, ACCORDING TO THE MANUFAC-
TURER’S INSTRUCTIONS TO ENSURE THAT ALL SAFETY FEATURES ARE
FUNCTIONING CORRECTLY. FAILURE TO PERFORM THESE TESTS AND
MAKE ANY NECESSARY ADJUSTMENTS/REPAIRS CAN RESULT IN SEVERE
OR FATAL INJURY.
21
Hold the door down to prevent it from rising unexpectedly in the event the spring(s) was overwound and carefully re-
move the locking pliers from the vertical tracks. Raise the door until the top section and half of the next section are in a
horizontal position. Do not raise door any further since rear of horizontal track is not yet supported.
WARNING!
RAISING DOOR FURTHER CAN RESULT IN DOOR FALLING AND CAUSING SEVERE OR FATAL INJURY.
Now clamp a pair of locking pliers to the vertical tracks just above the second roller on one side, and just below the second
roller on the other side. This will prevent the door from raising or lowering while installing the rear support. Using
perforated angle, 2” lag screws and 5/16” bolts with nuts (may not be supplied), fabricate rear support for horizontal
tracks. Attach horizontal tracks to the rear supports with 5/16”-18 x 1-1/4” hex bolts and nuts (may not be supplied).
Horizontal tracks must be level and parallel with door.
WARNING!
KEEP HORIZONTAL TRACK PARALLEL AND WITHIN 3/4” OF DOOR EDGE, OTHERWISE DOOR COULD
FALL, RESULTING IN SEVERE OR FATAL INJURY.
Permanently attach the vinyl weather stripping to both door jambs and the header, Fig. 5C. Now, lift the door and check
it’s balance. Adjust, if door lifts by itself (also hard to pull down) or if door is difcult to lift (too easy to pull down).
Anytime spring adjustments are made you must loosen the lock nuts to begin with and retighten both lock nuts afterwards.
To adjust spring(s), only add or remove 1/4 turn on the counter reading at a time. Adjust both sides equally.
IMPORTANT! Do not add or remove more than 1 spring turn from specied amount.
If the door still does not operate easily, lower the door into the closed position, UNWIND SPRING(S) TO ZERO, and
recheck the following items:
1.) Check the door for level.
2.) Check the TorqueMaster™ tube and agangles for level and plumb.
3.) Check the distance between the agangles - must be door width plus 3-3/8” to 3-1/2”.
4.) Check the counterbalance cables for equal tension - loosen set screws and adjust if necessary.
5.) Rewind the spring(s).
6.) Make sure door isn’t rubbing on jambs.
NOTE: As a safety feature, the right hand end bracket on single spring applications, both right hand and left hand end
brackets double springs applications, cannot be disassembled for service until the spring(s) is completely unwound and
the counter cover reads zero.
After door installation is completed, refer to the idrive™ owner’s manual, starting at the PRE-OPERATION INSTAL-
LATION section to complete the opener installation.
e
2”
STRUT
f
f
(STRUTS
ONLY)
Wayne-Dalton Corp.
P.O. Box 67
Mt. Hope, Ohio 44660
IMPORTANT
SAFETY NOTICES
12A
PART NO. 314870
5500/9700 Estate Standard Lift
TorqueMaster™ - Single Spring and Double Spring
Installation Instructions and Owners Manual
www.wayne-dalton.com
A1
A2
X
Y
D1
E
C
D
B
F
G
J
K
L
O
M
N
P
R
S
V
W
Q
U
T
Parts List
(A1) TOP BRACKET BASE # 158044
(A2) TOP BRACKET SLIDE # 158046
(B) ROLLER # 154489
(C) VERTICAL TRACK 1 PAIR
(D) QIJB-3 JAMB BRACKET # 297922
(D1) QIJB-5 JAMB BRACKET # 297924
(E) HORIZONTAL TRACK 1 PAIR
(F) L 15” Q.I. FLAGANGLE (LEFT, 19-7/8”) # 240382
(G) R 15” Q.I. FLAGANGLE (RIGHT, 19-7/8”) # 240383
(H) L 15” F.A.T FLAGANGLE (LEFT) (NOT SHOWN) # 285214
(I) R 15” F.A.T FLAGANGLE (RIGHT) (NOT SHOWN) # 285215
(J) 21-15/16” HORIZ. ANGLE # 292536
(J1) 94” HORIZ. ANGLE (LEFT) (NOT SHOWN) # 317836
(J2) 94” HORIZ. ANGLE (RIGHT) (NOT SHOWN) # 317837
TORQUEMASTER™ COUNTERBALANCE SYSTEM
NOTE: SEE TORQUEMASTER™ WITH IDRIVE™ PARTS LIST
(K) TORQUEMASTER TUBE 1 ASSEMBLY
(L) CABLE /DRUM ASM. (PAIR) # 280086
(M) END BRACKET (LH) # 282937
(N) END BRACKET (RH) # 282340
(O) LOOSE WINDING SHAFT (SINGLE SPRING) # 280066
(P) COUNTER GEAR # 284035
(Q) COUNTER COVER ASM. (RH) # 287722
COUNTER COVER ASM. (LH) (DOUBLE SPRING) # 287721
(R) 36 TOOTH WORM GEAR # 282335
(S) IDRIVE™ OPERATOR SOLD SEPARATELY
(T) LEFT DRUM WRAP # 300550
(U) RIGHT DRUM WRAP # 300551
(V) REAR SUPPORT SOLD SEPARATELY
(W) CENTER BRACKET ASM. # 296246
(X) # 6 SCREW EYE # 100362
(Y) 60” PULL ROPE # 274884
NOTE: DEPENDING ON THE DOOR MODEL, SOME PARTS LISTED

REV3 08/03/2009
©
Copyright 2009 Wayne-Dalton Corp.
Wayne-Dalton Corp.
P.O. Box 67, Mt. Hope, Ohio 44660
www.wayne-dalton.com
5500/9700 ESTATE™
LIFETIME LIMITED WARRANTY
© Copyright 2009 Wayne-Dalton Corporation
BMW QUICK INSTALL TRACK - STANDARD LIFT
DOOR
HEIGHT
1ST SET 2ND SET 3RD SET
JAMB
BRACKET
POSITION
JAMB
BRACKET
POSITION
JAMB
BRACKET
POSITION
7’ 0” 76”
TRACK
(1930mm)
QIJB - 3MIDDLEQIJB - 5 BOTTOMNOT APPLICABLE
Read these instructions carefully before attempting installation. If in question about any of the
procedures, do not perform the work. Instead, have a qualied door agency do the installation or
repairs.
1. Wear protective gloves during installation to avoid possible cuts from sharp metal edges.
2. It is always recommended to wear eye protection when using tools, otherwise severe or fatal eye
injury could result.
3. Avoid installing your new door on windy days. Door could fall during the installation causing severe
or fatal injury.
4. If the door is to be electrically operated at any time, all pull ropes MUST be removed to prevent
severe or fatal injury to children who may become entangled in the rope. Any locking mechanism
MUST be removed or made inoperative in the unlocked position..
5. Operate door ONLY when properly adjusted and free of obstructions.
6. Should the door become hard to operate or completely inoperative, a qualied door agency should
correct the problem to prevent damage to the door or serious personal injury.
7. DO NOT PERMIT children to play with the garage door or the electrical controls. Severe or fatal
injury could result, should the child become entrapped between the door and the oor.
8. To prevent severe or fatal injury, avoid standing in the open doorway or walking through the doorway
while the door is moving.
9. Door is constantly under EXTREME SPRING TENSION. To prevent possible severe or fatal injury,
removal, installation, adjustments or repairs, ESPECIALLY to SPRING ASSEMBLIES, CENTER
ANCHOR BRACKETS, BRACKET BOLTS, CABLE DRUMS, BOTTOM CORNER
BRACKETS, SHEAVES, CABLES, ETC., should ONLY be performed by qualied door service
people.
10. Check all bolted connections monthly during the lifetime of the door to prevent damage or severe/
fatal injury caused by loose connections.
11. It is recommended that doors 12’ 0” wide and over be installed by two person, to avoid possible
injury.
12. Denition of key words used in this manual:
WARNING! — INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF
NOT AVOIDED, COULD RESULT IN SEVERE OR FATAL INJURY.
IMPORTANT! Required step for safe and proper door operation.
NOTE: — Information assuring proper installation of the door.
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