Wayne-Dalton 5000 Door User Manual


 
2
DO NOT DRILL LOCK SECTION OR INSTALL LOCK ON
DOORS WITH OPENERS. THE DOOR AND/ OR OPENER
MAY BE DAMAGED IF THE OPENER IS USED WHILE THE
DOOR IS LOCKED.
NOTE: Common practice for doors with the odd number of raised
panels is to mount the lock towards the right side of the section when
looking out.
IMPORTANT: REMOVE ALL BURRS FROM THE DRILLED HOLES BEFORE
INSTALLING THE LOCK TO THE SECTION.
8000/8100/8200 DOORS, (SEE FIG. 1): Place the lock section face
down on (2) padded sawhorses for a single car door or (3) padded
sawhorses for a double car door. Locate the (4) hole pattern in the
center stile of the lock section. Use the (4) holes as a template to drill
(4) 1/8” holes through the section. Flip the section over, face up. With
the section face up, enlarge the (3) bottom holes to 3/4” diameter
and the top hole to 1-1/4” diameter, pay close attention not to drill
completely through section into center stile.
NOTE: Do not drill through or enlarge holes in the center stile.
9800/9700/8300/8500/8700 & WOOD DOORS, (SEE FIG. 2): Place
the lock section face up on (2) padded sawhorses for a single car door
or (3) padded sawhorses for a double car door. Locate the middle of
the center stile, measure the distance from the end of the section to
the middle of the center stile. Turn the section face down, transfer the
measurement and mark a light vertical line, then mark a horizontal
line at half the section height. Align the 7/16” diameter hole of the lock
backup plate at the intersection point of the horizontal and vertical
marks, use the lock backup plate as a template to mark the (4) holes,
remove the lock backup plate and drill the (3) bottom holes to 3/4”
diameter and the top hole to 1-1/4” diameter, drilling all (4) holes
completely through the section.
5120/5140/9100/9400 & 9600 DOORS, (SEE FIG. 3): Place the lock
section face up on (2) padded sawhorses for a single car door or (3)
padded sawhorses for a double car door. Locate the middle of the
center stile, measure the distance from the end of the section to the
middle of the center stile. Turn the section face down, transfer the
measurement and mark a light vertical line. Align the center of the
lock stile with vertical mark, use the lock stile as a template to mark
the (4) holes, remove the lock stile and drill the (3) bottom holes to
3/4” diameter and the top hole to 1-1/4” diameter, drilling all (4) holes
completely through the section.
STEP 1: Drilling Lock Section
FACE DOWN
(1) 1-1/4”
Dia. hole
(1) 1-1/4”
Dia. hole
CAUTION
FIG. 1
(4) Pre-punched
holes
Center stile
FACE DOWN
(3) 3/4” Dia. holes
FACE UP
Vertical
mark
Horizontal mark
(3) 3/4”dia.
holes
Lock backup
plate
7/16” dia.
hole
FIG. 2
FACE DOWN
1/2 The section
height
(1) 1-1/4”
Dia. hole
Vertical
mark
(3) 3/4”
Dia. Holes
Lock
stile
FIG. 3