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SECTIONAL DOOR SYSTEMS
Distributed By:
Printed in U.S.A.
Item #332537 Revised 9/2007
Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options.
© 2007 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-764-1457
Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR
For technical information, visit:
www.wayne-dalton.com/commercial
PARTI – GENERAL
1.01 Section Includes
A. Sectional overheaddoors[manually][motor]
operated withaccessoriesand components.
1.02 Related Work
A. Opening preparation,miscellaneousorstructural steel
work,access panels finish or field paintingareinthe
scope of work of other tradesand divisions of these
specifications.
1.03 ReferenceStandards
A. ANSI/DASMA 102 –American National
Standards Institute[A216.1] Specificationsfor sectional
overhead doorspublished byDoor &AccessSystems
ManufacturersAssociation,Internationalinbulletin
102-1990.
B.
ASTMA123 –Zinc [hot-dipped galvanized]
coatings on iron and steel products.
C. ASTM A216 –Specifications for sectional overhead
type doors.
D. ASTMA229 – Steelwire,oil-temperedfor
mechanical springs.
E. ASTM A-653-94 –Steelsheet,zinc-coated
[galvanized]by thehot-dipped process,
commercialquality.
F. ASTM D1929 –Ignitiontemperature testto
determineflashand ignitiontemperature of
foamed plastics.
G. ASTM E84-91A–Tunneltest for flame spread
andsmoke developed index.
H. ASTM E330 –Structuralperformance of exterior
windows,curtainwalls,and doorsby uniform static air
pressuredifference.
I. ASTM E413-87 –Sound transmission class.
Acoustical performancevalue =23
J. ASTM E1332-90 –Outdoor-indoor transmission
class. Acoustical performance value =22.
K. ASTM E283 –Air infiltrationfor = .07CFM/FT
2
at 15
MPH
.
1.04 Quality Assurance
A. Sectionaloverhead doors and all accessories and
components requiredfor completeand secure
installations shallbemanufacturedasa system from
onemanufacturer.
B. Sectional overhead doors shall betested and labeled
certifying compliancewithASTMD1929andASTM
E84-91A standards.
1.05 Systems Description
A. SectionalOverhead Door:Type:
Thermospan200-20
B. Mounting:Continuous angle mounting for [steel]
[wood] jambs
C. Operation:[manual push-up] [chain hoist]
[motor] [motor withchainhoist]
D. Material:Galvanizedsteelwithpolyesterfinish paint
E. Insulation:Polyurethane
1.06 Submittals
A. Shop Drawings:Clearly indicate the following:
1. Design and installationdetails to withstand
standard windload.
2. All details requiredforcompleteoperation
andinstallation.
3. Hardware locations.
4. Typeofmetaland finish for doorsections.
5. Finishformiscellaneouscomponents
and accessories.
B.
ProductData:Indicating manufacturer’sproduct
data,and installation instructions.
1.07 Delivery, Handling,Storage
A. Deliver productsinmanufacturer’soriginalcontainers,
dry,undamaged,sealsand labels intact.
B. Store and protect products inaccordance with
manufacturer’srecommendations.
1.08 Warranty
A. Providemanufacturer’sstandardSEVENYEARwarranty
against separation/degradationofthe polyurethane
foam from the steel skin of the panel under provisions
of Section 01700.Standard manufacturer’sTENYEAR
warrantyagainst cracking,splitting or deteriorationdue
to rust-through.TENYEARS on insulation value.
PARTII– PRODUCTS
2.01 Manufacturer
A. Wayne-Dalton or approved equal Thermospan
200-20 insulated sectional overhead doors of steel
constructioncompleteasspecified in
this section and
as manufactured byWayne-Dalton Corp.,Mt.
Hope,Ohio.
2.02 Materials
A. Door Sections:Shall be ofsteel/polyurethane/steel
sandwich typeconstruction withthermalbreak and
calculated materials“R”- value of 17.50,inaccordance
with industry guidelines.
1. ExteriorSkin:Structural quality,hot-dipped galvanized
steel,20gaugewhiteflushsmooth.
2. InteriorSkin:Structuralquality,hot-dipped,galvanized
steel,factoryfinishedwith apolyesterprimer and
white finish coat.Interior skin shallhavetwo1
3
/
4
"
roll-formed integralstruts sealedwithpolypropylene
ribcaps per section.
3. Endsofsection shall be sealed with18or 16
[14GA.] gauge hot-dippedgalvanizedsteelfull
heightend caps.
4. Insulation:Cavity shall be filled withfoamed-in-place
CFCfree polyurethanecore separated by afactory
extruded thermalbreak.
5. Insulated sections shall betested byanI.C.B.O.
certified laboratoryinaccordance withASTM E-84-
91A andshall achieveaFlamespreadIndexof 10or
less,andaSmokeDevelopedIndexof210orless.
6. Insulationmaterialshallbetested by an I.C.B.O.
certified laboratoryinaccordance withASTM
D-1929and shallachieve aminimum FlashIgnition
temperature of 734 degreesF,and aminimum Self
Ignition temperatureof950 degrees F.
7. Insulated sections shall betested and meetall
requirements of the UBC 17-5corner burn.
B. Track:Trackdesign shall be [standard lift] [highlift]
[verticallift][low
headroom].Verticalmounting angles
shall be hot-dipped
galvanized.Track size shall be [2"]
[3"].Vertical track shall begraduated
to provide wedge
type weathertight closingwithcontinuousanglemounting
for[steel][wood]jambs,and shallbefullyadjustableto
seal door at jambs.Horizontaltrackshallbereinforced
with continuous angle of adequatelength and gauge to
minimize deflection.
Note: Horizontaltrack appliesto standardlift,highlift,
lowheadroom andfollow-the-roofdesignsonly.
C. Hardware:Hingeand RollerAssembly:
1. Hinges andbrackets shall bemadefrom
hot-dippedgalvanized steel.
2. Track rollers shall be case-hardened inner steel
races with10-ball [2"] [3"] rollers.
3. All factoryauthorizedattachmentsshall bemadeat
locationsindicated andreinforced withbackupplates.
D. Counterbalance:
1. Springsshallbetorsion type,low-stress,helical
wound,oil-tempered springwire to provide
minimum [25,000 standard] [50,000] [100,000]
cyclesofuse,oncontinuous steel [solid].
2. Spring fittings and drums madeofdie cast,high
strength aluminum.
3. Pre-formed galvanizedsteelaircraft cable shall
provide aminimum ofa 5:1safetyfactor.
2.03 Operation
A. Operationshallbe[manual push-up] [chain hoist]
[motor] [motor withchainhoist].Manufacturerdoes
notrecommendchainhoists orjack shaft operators
on the following trackapplications.
•15" radius standardlift with roof pitchless than 2:12
•Hi-lift lessthan 24"
•Hi-liftbetween12" –23"withroofpitch less than 1:12
•Low headroom track
Special chainhoistassemblies (using atrolleyrail)
are available for the abovetracksystems.
2.04 Locks
A. Locks shall engage theright-handverticaltrackand
utilize [an interior side lock] [standard sizerim cylin-
der].
2.05 Weatherstripping
A. Doors shall be equipped with top and side seals
to seal against header, co-polymer
joint seals between sections, and vinyl “bulb”
shaped astragal provided on the bottom
section.
2.06 Glazing
A. Optional.
2.07 Windload
A. Windload –per DASMA 102-2003 and as required by
local codes.
PARTIII – EXECUTION
3.01 Installation
A. General:
1. Installdoorsinaccordance with
manufacturer’sinstructionsand standards.
Installationshallbeby an authorized
Wayne-Dalton representative.
2. Verifythat existing conditionsareready to receive
sectionaloverheaddoor work.
3. Beginning of sectional overheaddoor work means
acceptance ofexistingconditions.
B.
Install door complete withnecessary hardware,jamb
andhead moldstrips,
anchors,inserts,
hangers,and equipment supports in accordancewith
final shopdrawings,manufacturer’s
instructions,and asspecified herein.
C. Fit,alignand adjust sectional overheaddoor assemblies
level and plumbfor smooth operation.
D. Upon completionof final installation,lubricate,test and
adjustdoorstooperate easily,free fromwarp,twistor
distortion and fitting for entire perimeter.
Note:Architectmayconsider providing a
schedule whenmore thanone sectional
overhead door or openingtype is required.
3.02 Materials (See note above.)
Specifications and technical information also available at www.arcat.com, SpecWizard™, and Sweets.com
®
.