Wayne-Dalton 125 Garage Door Opener User Manual


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T H E R M O S PA N
®
1 2 5
SECTIONAL DOOR SYSTEMS
© 2007 Wayne-Dalton Corp. • One Door Drive • Mt. Hope, Ohio 44660 • 800-764-1457
Mt. Hope, OH • Dalton, OH • Trail, OH • Pensacola, FL • Portland, OR
Distributed By:
For technical information, visit:
Printed in U.S.A.
Item #332534 Revised 9/2007
Note to specifiers: Words in parentheses indicate frequently specified and highly recommended options.
www.wayne-dalton.com/commercial
Specifications and technical information also available at www.arcat.com, SpecWizard™, and Sweets.com
®
.
PARTI– GENERAL
1.01 SectionIncludes
A. Sectionaloverhead doors[manually][motor]
operatedwithaccessories andcomponents.
1.02 RelatedWork
A. Openingpreparation,miscellaneous orstructural
steel work,access panelsfinish or field painting arein
the scope ofworkofother tradesand divisionsof
these specifications.
1.03 ReferenceStandards
A. ANSI/DASMA102–American National
StandardsInstitute [A216.1] Specificationsfor
sectionaloverheaddoors publishedbyDoor &
AccessSystems ManufacturersAssociation
Internationalinbulletin 102-1990.
B. ASTM A123 –Zinc[hot-dippedgalvanized]
coatingsoniron andsteel products.
C. ASTM A216– Specifications for sectional
overheadtype doors.
D. ASTM A229–Steelwire,oil-temperedfor
mechanical springs.
E. ASTM A-653-94–Steelsheet,zinc-coated
[galvanized] by the hot-dipped process,
commercial quality.
F. ASTM D1929– Ignitiontemperature testto
determineflash and ignition temperatureof
foamedplastics.
G. ASTME84-91A–Tunnel test forflamespreadand
smokedevelopedindex.
H. ASTM E330 –Structuralperformanceofexterior
windows,curtain walls,and doorsbyuniformstatic air
pressuredifference.
I. ASTME413-87 –Sound transmissionclass.
Acoustical performance value= 21 per.J.
ASTME1332-90–Outdoor-indoor
transmission class.
Acoustical performance value= 18.
1.04 QualityAssurance
A. Sectionaloverhead doorsand all accessories and
components requiredfor complete and secure
installationsshallbe manufacturedasa systemfrom
one manufacturer.
B. Sectional overheaddoorsshall betestedand labeled
certifying compliancewith
ASTMD1929andASTM E84-91Astandards.
1.05 SystemsDescription
A. SectionalOverhead Door:Type:
Thermospan 125
B. Mounting: [Continuousangle mounting for[steel]
[wood]jambs][bracketmountingfor wood jambs]
C. Operation:[manual push-up] [chain hoist][motor]
[motorwithchainhoist]
D. Material:Galvanized steel withpolyesterfinishpaint
E. Insulation:Polyurethane
1.06 Submittals
A. ShopDrawings:Clearly indicate thefollowing:
1. Design andinstallation detailstowithstand
standard windload.
2. Alldetailsrequired forcompleteoperation
and installation.
3. Hardware locations.
4. Typeofmetaland finishfordoorsections.
5. Finish formiscellaneouscomponentsand
accessories.
B. Product Data:Indicatingmanufacturer’sproduct
data,and installationinstructions.
1.07 Delivery,Handling,Storage
A. Deliverproducts in manufacturer’soriginal
containers,dry,undamaged,sealsand labelsintact.
B. Storeandprotectproductsinaccordancewith
manufacturer’srecommendations.
1.08 Warranty
A. Providemanufacturer’sstandard SEVENYEAR
warrantyagainstseparation/degradation of the
polyurethanefoamfrom thesteelskinofthepanel
under provisions of Section01700.Standard
manufacturer’sTENYEAR warrantyagainst cracking,
splittingordeteriorationdue torust-through.TEN
YEARS on insulationvalue.
PARTII –PRODUCTS
2.01 Manufacturer
A. Wayne-Daltonorapproved equal
Thermospan 125 insulatedsectional
overheaddoorsof steelconstructioncomplete
asspecifiedin this sectionand as manufactured
by Wayne-DaltonCorp.
2.02 Materials
A. DoorSections:Shallbeof steel/polyurethane/steel
sandwichtypeconstructionwiththermalbreakand
calculatedmaterials“R”-value of10.79,inaccordance
withindustry guidelines.
1. Exterior Skin:Structuralquality,hot-dipped
galvanized embossedsteelwithstucco finish of
baked-onpolyesterprimerandwhite polyester
finishcoats withnon-repeatingrandom stucco
textureand
1
/
4
"widepinstriping.
2. Interior Skin:Structuralquality,hot-dipped,
galvanized steel,factoryfinished with apolyester
primerand white finish coat.Interiorskin shall
have two 1
3
/
4
"roll-formedintegral struts sealed
withpolypropylenerib capsper section.
3. Ends of section shall besealedwith18or16
gauge hot-dipped galvanizedsteel full-height
end caps.
4. Insulation:Cavity shallbefilled with foamed-in-
place CFC freepolyurethane core.
5. Insulated sections shall be testedbyanI.C.B.O.
certifiedlaboratoryin accordancewithASTM
E-84-91Aand shallachievea FlamespreadIndex of
10orless,anda Smoke Developed Indexof210
orless.
6. Insulationmaterial shall betestedbyanI.C.B.O.
certifiedlaboratoryin accordancewithASTM
D-1929and shall achieve aminimum FlashIgnition
temperatureof 734degreesF, and aminimum Self
Ignitiontemperatureof950degreesF.
7. Insulated sections shall be testedandmeetall
requirementsofthe UBC17-5 cornerburn.
B. Track:Trackdesign shall be [standardlift][high lift]
[verticallift] [lowheadroom].Vertical mounting angles
shall be hot-dippedgalvanized.Tracksizeshall be [2"]
[3"].Vertical trackshallbegraduatedtoprovidewedge
typeweathertightclosing with continuousangle
mountingfor [steel] [wood]jambs,and shall be fully
adjustable to seal dooratjambs [bracketmountingfor
wood jambs].Horizontaltrackshallbereinforcedwith
continuous angleofadequatelength and gaugeto
minimizedeflection.
Note: Horizontal track applies to standardlift,high lift,low
headroom and follow-the-roof designs only.
C. Hardware:HingeandRollerAssembly:
1. Hinges andbracketsshallbemadefromhot-
dipped,galvanized steel.
2. Trackrollers shallbe case-hardened inner
steel raceswith10-ball [2"][3"]rollers.
3. Allfactoryauthorizedattachments shallbe
madeat locationsindicated andreinforced
withbackup plates.
D. Counterbalance:
1. Springsshallbe torsiontype,low-stress,helical
wound,oil-tempered springwiretoprovide
minimum[10,000standard] [25,000] [50,000]
[100,000]cyclesofuse,on continuoussteel[solid].
2. Spring fittings and drumsmadeofdiecast,high
strengthaluminum.
3. Pre-formedgalvanizedsteelaircraftcable shall
provide aminimumofa5:1safetyfactor.
2.03 Operation
A. Operationshallbe [manual push-up] [chainhoist]
[motor] [motor withchain hoist].
Note: Manufacturer does notrecommendchainhoistsor
jackshaft operators on thefollowingtrackapplications.
•15" radius standard liftwithroofpitch
lessthan2:12
•Hi-liftlessthan 24"
•Hi-liftbetween12" –23" with roof pitch
lessthan1:12
•Low headroomtrack
Special chainhoistassemblies(using atrolley rail)
are availablefortheabove tracksystems.
2.04 Locks
A. Locksshall engagethe right-hand vertical track
and utilize[an interiorside lock] [standard size
rim cylinder].
2.05 Weatherstripping
A. Doorsshallbeequippedwith co-polymer
jointsealsbetweensections andvinyl“bulb”
shapedastragalprovidedonthebottomsection.
Optionaltopheadseal andjamb sealsareavailable.
2.06Glazing
A. Optional.
2.07 Windload
A. Windload –perDASMA102-2003 andasrequiredby
local codes.
PARTIII– EXECUTION
3.01 Installation
A. General:
1. Installdoorsin accordancewith manufacturer’s
instructionsandstandards.Installationshallbe byan
authorizedWayne-Dalton representative.
2. Verify thatexistingconditionsarereadytoreceive
sectionaloverheaddoorwork.
3. Beginning ofsectionaloverheaddoorworkmeans
acceptance of existingconditions.
B. Install door completewithnecessaryhardware,jamb
and head moldstrips,anchors,inserts,hangers,and
equipmentsupports inaccordancewithfinalshop
drawings,manufacturer’sinstructions,andas
specifiedherein.
C. Fit,alignand adjustsectionaloverhead doorassemblies
leveland plumb forsmoothoperation.
D. Upon completionoffinalinstallation,lubricate,testand
adjustdoors to operate easily,free fromwarp,twistor
distortionandfitting forentire perimeter.
Note: Architect may consider providinga schedulewhen
more than onesectionaloverhead doororopening
typeis required.
3.02 Materials (See noteabove.)
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