Wayne ISP40 Water Pump User Manual


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6
Operating Instructions and Parts Manual
Model ISP40
For Replacement Parts, call 1-800-237-0987
Please provide following information:
-Model number
-Serial number (if any)
-Part description and number as shown in parts list
Address parts correspondence to:
Wayne Water Systems
100 Production Drive
Harrison, OH 45030 U.S.A.
1. Filter Cap
2. Through
Bolts (3)
3. Stainless
Steel
Filter
4. Motor, Power
Cord & Float
Switch
5. Power Cord,
Grommet &
Clamp
6. Impeller
Rotor
7. Volute
& Shaft
8. Conical Nut
& Thrust
Washer
Thrust
Bearing
10. Shield
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1 Filter Cap 40020-001
2 Through Bolts 67048-001
3 Stainless Steel Filter 11024-001
4 Motor, Power Cord & Float Switch 66079-WYN1
5 Power Cord, Grommet & Clamp 66080-WYN1
6 Impeller Rotor 32085-001
7 Volute and Shaft 66081-WYN1
8 Conical Nut, Thrust Washer, Thrust Bearing 66082-WYN1
9 Jumper Wire * 31029-001
10 Shield 43005-001
11 Power Supply/Battery Charger 30215-001
* Not Shown
Replacement Parts List
Ref.
No. Description ISP40
11.Power
Supply/Battery
Charger
3
Operating Instructions And Parts Manual
Model ISP40
Battery Information
(Continued)
nearby in case battery acid contacts
clothing, skin or eyes.
Wear eye and clothing protection
when working around lead acid
batteries.
Avoid touching your eyes when
working around lead acid batteries.
If battery acid
contacts your
eye(s), flush with cold running water
for 10 minutes and seek immediate
medical attention. If acid contacts your
skin or clothing, wash immediately
with soap and water.
Never smoke or
allow a spark or
flame in the vicinity of the battery.
Avoid dropping
metal tools on the
battery posts because they may spark
or short-circuit the system or battery,
causing an explosion.
PS/BC Features
• Provides power to the pump
• Automatically charges and maintains
the charge to the batteries
• Operates on 120-volt AC or 24-volt
DC (two 12-volt batteries)
• Sounds alarm if fuse is blown or
battery power is low
• The PS/BC can be left on the
batteries indefinitely. Light Emitting
Diodes (LEDs) keep you informed of
the system’s status (see Chart 2).
The Power Supply/Battery Charger is a
7 ampere, 24 volt automatic battery
charger for conventional wet cell and
gelled electrolyte type deep cycle lead-
acid batteries. The PS/BC is designed
for use with your Wayne Water System
pump. DO NOT USE for any other
purpose.
!
WARNING
!
WARNING
!
WARNING
PS/BC Installation
Use Power
Supply/Battery
Charger (PS/BC) indoors, in a well-
ventilated area. Do not expose PS/BC
to rain or snow. Do not use an
extension cord. Do not disassemble
PS/BC. Be sure PS/BC ventilation holes
are unobstructed. If PS/BC is dropped
or damaged, do not operate; return to
manufacturer for service.
Risk of electrical
shock! Use a GFCI
(Ground Fault Circuit Interrupter)
receptacle to reduce the risk of fatal
electrical shock. Grounded receptacle
must be rated for at least 5 amps.
Always
disconnect AC
power and remove pump fuse before
connecting or disconnecting battery.
1. Select a suitable position on the floor
near the sump pit to place the
battery case. Be certain that the PS/BC
power cord will reach AC power, and
that the sump pump power cord will
reach the PS/BC. Make sure the
battery case vent holes are
unobstructed. Make no connections
at this time.
2. Make sure the PS/BC power cord is
disconnected.
3. Remove pump fuse and keep it in a
safe place.
4. Place batteries side by side in
battery case (see Figure 3).
5. Feed PS/BC battery cables through
side access hole in battery case.
6. Carefully check battery polarity.
7. Attach jumper wire as shown in
Figure 3 to achieve 24 volts.
8. Connect PS/BC battery cables to
batteries as shown in Figure 3.
9. Tighten all battery connections
securely.
!
WARNING
!
WARNING
NOTICE
10. Reinstall pump fuse.The green LED
will light. If it does not light, make
sure polarity of batteries and PS/BC
cables are identical to Figure 3. The
voltage at the PS/BC cables must be
at least 18 volts or the PS/BC will
not operate. Once the green LED is
on, it will stay on unless the
combined batteries’ voltage falls
below 7 volts.
11. Be sure pump is submerged in at
least 6 inches of water.
12. Connect pump to PS/BC by inserting
locking ring of pump power cord
into opening on front of PS/BC –
see Figure 1.
Operation
Always disconnect
the electrical supply
before attempting to install, service,
relocate or maintain the Power
Supply/Battery Charger (PS/BC). Never
handle PS/BC with wet hands or when
standing on wet or damp surface or in
water. Fatal electrical shock could occur.
Risk of electrical
shock! The Power
Supply/Battery Charger (PS/BC) is
supplied with a grounding conductor
and grounding plug. Use a grounded
receptacle to reduce the risk of fatal
electrical shock.
!
DANGER
!
DANGER
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12V
Battery
12V
Battery
Jumper Wire
(Red)
Positive
Battery
Cable
(Black)
Negative
Battery Cable
Figure 3 - Series connection: two 12-
volt batteries equals a 24-volt battery
CHART 2 - PS/BC STATUS LIGHTS
LIGHT ON WHEN ACTION REQUIRED
Red AC power is connected None
Green Battery connected None
Yellow Battery voltage is below 23.2 volts – buzzer sounds Replace batteries – flooding is possible
— OR —
Pump fuse blown – buzzer sounds Replace fuse
PS/BC
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