Watlow Electric Freeflex Heating System User Manual


 
Quote and Ordering Information
For a quote, please request, fill out and return a FREEFLEX
application data sheet.
To order, please specify:
Fluid Type
Inlet Temperature
Outlet Temperature
Flow Rate
Voltage - Typically less than 36 volts
Watts/ft - See chart below for typical values
Maximum Allowable Outside Surface Temperature
T
ube Siz
e
1
32 in. (0.792 mm) I.D. x
1
16 in. (1.59 mm) O.D.
1
16 in. (1.59 mm) I.D. x
1
8 in. (3.18 mm) O.D.
1
8 in. (3.18 mm) I.D. x
3
16 in. (4.76 mm) O.D.
3
16 in. (4.76 mm) I.D. x
1
4 in. (6.35 mm) O.D.
• Other (specify size)
Tube Material
Teflon
®
(standard)
Silicone rubber
Others upon request
Tube Length - 12 to 120 in. (305 to 3048 mm) typical
T
otal
• Heated
Unheated (specify)
T
ube Fittings
• No fittings (1 in.
(25 mm) bare tubing at each end)
Other (specify)
Tube Flexing
Static (to route around components in system)
• Dynamic (subject to more continuous flexing)
• Occasional, frequent or continuous
Note: Minimum recommended flexing radius
1
32
in. (0.792 mm) I.D. x
1
16
in. (1.59 mm) O.D. Teflon
®
1 in. (25 mm)
1
16
in. (1.59 mm) I.D. x
1
8
in. (3.18 mm) O.D. Teflon
®
1
1
2
in. (38 mm)
1
8
in. (
3.18 mm
) I.D. x
3
16
in. (4.76 mm) O.D. Teflon
®
2 in. (51 mm)
3
16
in. (
4.76 mm
) I.D. x
1
4
in. (6.35 mm) O.D. Teflon
®
3 in. (76 mm)
Heater Leads
One at each end
• Both at one end
• Standard lead insulation (UL
®
Style 1180 white Teflon
®
)
Other insulation (specify)
Heater Lead Length
Standard 12 in. (305 mm) w/customer end stripped/tinned
1
2 in. (13 mm)
• Other (specify)
Heater Lead Exit Direction
• Inboard/outboard
Temperature Sensor
Standard thermocouple (#30 AWG Teflon
®
- Type J)
• Thermistor (specify) 10Kat 25˚C (72˚F) standard
• Other temperature sensors size/types (specify)
• Sense heater element or tube temperature
Sensor Lead Exit Direction
• Inboard/outboard
Temperature Sensor Lead Length
Standard 12 in. (305 mm)
• Other (specify)
W/ft W/m O.D. Temperature
°C (°F) (Ambient)
0 0 21 (70)
5 1.5
60 (140)
10 3.0 99 (210)
15 4.6 129 (265)
20 6.1 154 (310)
25 7.6 171 (340)
O.D. Temperature vs. Watts/Meter
O.D. Temperature (˚F)
350
300
250
200
150
100
50
0
0
5
10 15 20 25 30
O.D. Temperature vs. Watts/Foot
177
149
121
93
66
38
10
1.5
3.0
4.6
6.1
7.6
O.D. Temperature (˚C)
O.D. Temperature vs. Watts/Unit Length
Dry Tube - No Flow
Water Temperature Rise/Foot vs. Flow Rate vs. Watt Density (
1
/
16
in. (1.59 mm) I.D. Tube)
Flow Rate of Water (mL/Minute)
Water Temperature Rise
(˚F/Foot)
9
0
80
70
60
5
0
4
0
3
0
20
10
0
10 20 30
40 50
60
70
80 90
100
164
146
128
109
91
73
55
36
18
0
Water Temperature Rise
(˚C/Meter)
50.0
37.5
25.0
12.5
W/ft
164
123
82
41
W/m
Water Temperature Rise °F/Foot
Flow Rate (mL/minute)
W/ft 10 30 50 100
50.0 82 29 19 10
37.5 64 22 14 7
25.0 41 16 10 5
12.5 22 8 5 3
Water Temperature Rise °C/Meter
Flow Rate (mL/min
ute)
W/m 10 30 50 100
164 149 52 35 18
123 116 40 26 13
82 75 29 18 9
41 40 15 9 5
Water Temperature Rise/Length Versus Flow Rate Versus Watt Density
FREEFLEX Outside Diameter Temperature Versus Watts/Length
To be automatically connected to the nearest North American Technical and Sales Office:
1-800-WATLOW2 • www.watlow.com • info@watlow.com
International Technical and Sales Offices: Australia, +61-3-9335-6449 • China, +86-21-3950-9510 • France, +33 (0) 3073-2425 •
Germany, +49 (0) 7253-9400-0 • Italy, +39 (0) 2 458-8841 • Japan, +81-3-3518-6630 • Korea, +82-2-575-9804 • Malaysia, +60-3-7980-7741 •
Mexico, +52 (442) 217-6235 • Shanghai, +86-21-3950-9504 • Singapore, +65-6777-1266 • Spain, +34 91 675 1292 • Sweden, +46 35-27-11-66 •
Taiwan, +886-7-288-5168 • United Kingdom, +44 (0) 115-964-0777