i
CONTENTS
SECTION PAGE
I. SAFETY SECTION 1
A. CODES AND CLEARANCES 3
B. MAKE-UP AIR 4
II. GENERAL INSTRUCTIONS 5
A. CHIMNEY 6
B. VENTING 10
C. DRAFT REGULATORS 11
D. DUCT WORK/AIR CONDITIONING 11
E. AIR FILTER(S) 15
F. LIMIT POSITION AND LOCATION 17
G. BURNER INSTALLATION 18
H. BURNER SPECIFICATIONS AND APPLICATIONS 19
I. OILTANK AND PIPING 22
J. OIL FILTER 23
K. ELECTRICAL WIRIING 23
L. BLOWER SETUP 27
M. BLOWER CONTROLLER INFORMATION FOR PSC MOTOR 35
N. STARTUP PROCEDURES 40
III. USERS INFORMATION SECTION 48
A. OIL SUPPLY 48
B. COMBUSTION AIR SUPPLY 48
C. INSPECTION AREAS 48
D. STARTING THE BURNER 49
E. FILTER CLEANING AND LOCATION 49
IV. INSTALLER'S INSTRUCTIONS TO USER 50
V. DEALER MAINTENANCE 51
A. GENERAL INSPECTION 51
B. HEAT EXCHANGER 52
C. HEAT EXCHANGER CLEANING INSTRUCTIONS 52
D. ELECTRICAL SYSTEM 54
E. SUPPLY/RETURN AIR BLOWER 54
F. SUPPLY/RETURN AIR FILTER 54
G. EXTENDED APPLIANCE SHUTDOWN 55
VI. HOMEOWNER/USER INFORMATION AND ROUTINE MAINTENANCE 56
VII. TROUBLESHOOTING 58
A. DIAGNOSTICS 59
B. CAD CELL CHECK-OUT PROCEDURE 59
VIII. SEQUENCE OF OPERATIONS FLOW CHART 61
IX. TROUBLE SHOOTING FLOW CHART 63
APPENDIX – A
REPLACEMENT PARTS LIST 69
APPENDIX – B
WIRING DIAGRAMS 71