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Converting the Lower Element
These instructions only cover the conversion of the convertible
element, read this entire manual before attempting to install or
operate the water heater. The water heater is factory set to
operate at 3800 watts. The lower element can be converted to
operate at 5500 watts. Refer to “Facts to Consider About the
Convertible Lower Element” section.
The Upper Element, (if double element model) is a
conventional 3800 watt element which only operates at its rated
wattage on 240 volts. (See rating plate on the water heater.
The lower Element of the water heater can be converted from
operation at 3800 watts to 5500 watts on a 240 volt system.
If after reading these instructions and this manual, if you do not
understand any portion call Sears Service Center.
Before making the conversion to 5500 watts, check the (1)
power supply . . . must be 240 volts, (2) wiring . . . 10 gauge
AWG @ Type TW, 60°C or equivalent, and (3) Circuit breakers
or fusing . . .capable of 30 amp loading. Also, the installation
must conform with this manual, local codes and electric utility
rules. Failure to comply can result in DEATH, SERIOUS BODILY
INJURY, OR PROPERTY DAMAGE.
NOTE: Whether or not the element conversion is made the
model rating plate must be marked. Using a hard point ink
pen, check the appropriate block within the model rating plate,
which is located adjacent to the lower access panel.
FIGURE 11.
Necessary element conversion parts are located in a small
bag contained within the electrical junction box on top of the
water heater.
FIGURE 12.
1. Before beginning the conversion turn “OFF” electric power
supply to the water heater.
FIGURE 13.
2. The convertible element is located behind the lower
access panel of the water heater. Remove the two screws
securing the access panel, and remove panel.
FIGURE 14.
3. Remove the insulation cap with handle to expose the
terminal cover.
FIGURE 15.
4. Lower Element: Lift out the tab as shown to unclip the
terminal cover from the thermostat. The terminal cover can
now be removed from the thermostat.