Raypak 1005-2005 Boiler User Manual


 
Catalog No.: 2000.61A Effective: 9-15-08 Replaces: 7-1-08
Job:
Engineer:
Contractor:
Prepared By: Date:
Model: Indoor/Outdoor:
96% Thermal Efficiency at Full Rate; Up to 99% at Part Load
100% Factory Fire Tested
Maximum Outlet Water Temperature: 225°F
Minimum Acceptable Inlet Water Temperature: 50°F
Full Safety Diagnostics with History
Footprint: Less Than 10.8 ft
2
Limited Twenty-Five-Year Thermal Shock Warranty
Limited Ten-Year Primary Heat Exchanger Warranty
Limited Five-Year Secondary Heat Exchanger Warranty
Full Electronic Modulation, Constant Ratio 4:1 Turndown
Modulating Controller with LCD Display
Status Display Lights
Heat Exchanger
Headers
Cast Iron – Standard
Bronze – Option A-1
ASME H Stamped; 160 PSIG MAWP
National Board Listed
Fin Tubing
Copper – Standard
Cupro Nickel – Option A-3
ASME Powder-Coated Tube Sheet
Silicone High Temp O-Rings
ASME Pressure Relief Valve
60 PSIG – Standard
PSIG – Optional
150 PSI Air Vent, Auto
T&P Gauge, Shipped Loose
Stainless Steel Secondary Heat
Exchanger
Stainless Steel Evaporator Plate
Boiler Pump:
HP, 120V, 1,
60Hz; Water Hardness:
GPG
Cast Iron – Standard
Bronze – Option P-
Control
120V, 60Hz, 1Ø, Power Supply
120/24V 60Hz Transformer
Ignition Module
3-Try – Standard
Single-Try – Option C-6
Hot Surface Ignition (HSI)
Remote Flame Sensor
Fixed High Limit, Manual Reset, 240°F
On/Off Power Switch
Flow Switch
Blocked Vent Pressure Switch
Control (cont.)
Combustion Air Proving Switch
Freeze Protection
Pump Switch
Pump Time Delay
Diagnostics Panel with LCD Display,
2 lines, 20 characters
Modulating Temperature Control
Water Temperature Sensors (3)
Cold Water Protection
Blocked Condensate Switch
Burner
Ultra-Low NOx: Less than 20 PPM
(Natural Gas Only)
Gas Train
Fuel
Natural Gas
Propane
Zero Governor Regulator
Dual-Seat Combination Valve
Electronic Modulating Firing Mode (H7)
Construction
Indoor/Outdoor Construction
Enclosed Front Controls
PolyTuf Powder Coat Finish
Rear Connections (Water, Gas, Vent,
Electrical, Comb. Air, Cond. Drain)
Combustion Air Filter
Design Certified ANSI Z21.13/CSA 4.9
Venting
Vent Termination
Outdoor or Indoor, Vertical –
Option D-11
Indoor, Horizontal – Option D-15
Extractor - Optional
By others
Not required
Multi-Boiler Digital Temp Controllers
B-36 TempTracker Mod+,
2-4 Boilers, OA Reset
B-37 TempTracker Mod+,
5-10 Boilers, OA Reset
B-38 TempTracker Mod+,
11-16 Boilers, OA Reset
B-45 Multi-Mod Platinum,
2-4 Boilers, OA Reset
B-46 Multi-Mod Platinum EMS,
2-4 Boilers, OA Reset
B-47 Multi-Mod Platinum BACNet,
2-4 Boilers, OA Reset
B-48 Multi-Mod Expansion Module,
1-8 Additional Boilers
Options
F-10 Low Water Cut-Off, Remote
Probe
I-1 High Limit, Auto Reset, Adj.,
100-240°F
I-2 High Limit, Manual Reset,
Adj., 100-240°F
S-1 Low Gas Pressure Switch,
Manual Reset
S-2 High Gas Pressure Switch,
Manual Reset
Z-12 Condensate Neutralizer Kit
Regulatory Agency Requirements
XTherm
- Type H
Heating Boilers
Models 1005-2005