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August 20, 2009
250-7251G
Page 3
Castile Pellet Insert
Safety Alert Key:
• DANGER!
Indicates a hazardous situation which, if not avoided will result in death or serious injury.
• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.
• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
• NOTICE: Indicates practices which may cause damage to the fi replace or to property.
Section 1: Listing and Code Approvals
A. Appliance
Certifi cations ......................4
B. Mobile Home Approved ......................4
C. Glass Specifi cations ............................4
D. Electrical Rating ..................................4
E. BTU & Effi ciency Specifi cations ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Locating Your Appliance & Chimney ..6
C. Draft ....................................................6
D. Negative Pressure ..............................6
E. Fire Safety ..........................................7
F. Tools & Supplies Needed ...................7
G. Inspect Appliance, Components
and Pre-Use Check List ......................7
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................8
B. Clearances to Combustibles
As A Built-In, UL and ULC ..................9
C. Clearances to Combustibles,
Masonry & Zero Clearance .................10
D. Floor Protection ..................................10
E. Minimum Opening for Factory-
Built Fireplace .....................................10
F. Removing Floor of Factory-Built
Fireplace .............................................11
G. Prefabricated Metal Chimney ..............12
H. Altering Factory-Built Fireplace ...........12
Section 4: Vent Information
A. Chimney & Exhaust Connections ........13
B. Venting Termination Requirements ....13
C. Equivalent Feet of Pipe.......................14
D. Pipe Selection Chart ...........................14
Section 5: Venting Systems
A. Full Reline with Outside Air-Horizontal
15
B. Full Reline with Outside Air-Vertical ....16
Section 6: Mobile Home ..................................17
Section 7: Appliance Set-Up
A. Reversible Top & Rear Flue Adapter ....18
B. Leveling System .................................18
C. Outside Air Kit .....................................19
D. Zero Clearance Trim Support .............19-20
E. Panel Set & Cast Trim ........................21
F. Panel & Trim Set Econo .....................21
G. Log Set Placement ..............................22
H. Thermostat Installation
........................23
Section 8: Operating Instructions
A. Fuel Size, Material & Storage .............24
B. General Operation Information ...........25
C. Before Your First Fire .........................25
D. Starting Your First Fire ........................25
E. Fire Characteristics .............................25
F. Feed Rate Adjustment .......................26
G. Ignition Cycles ....................................26
H. Frequently Asked Questions...............27
Section 9: Troubleshooting ............................28-30
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedures
.............31
B. Quick Reference Maintenance Chart ..31
C. General Maintenance & Cleaning .......32-35
D. High Ash Content Maintenance ..........35
E. Igniter Replacement ............................36
F. Glass Replacement .............................36
G. Baffl e & Brick Removal .......................37-38
Section 12: Reference Material
A. Component Functions.........................39-40
B. Component Locations .........................41
C. Exploded Drawing...............................42
D. Service Parts & Accessories ...............43-47
E. Service & Maintenance Log ................48-49
F. Warranty Policy ...................................50-51
G. Contact Information .............................52
TABLE OF CONTENTS