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4
SAFE INSTALLATION, USE AND SERVICE.................................................................................................................................... 2
SAFETY PRECAUTIONS ................................................................................................................................................................. 3
TABLE OF CONTENTS .................................................................................................................................................................... 4
CUSTOMER RESPONSIBILITIES................................................................................................................................................... 5
PRODUCT SPECIFICATIONS ......................................................................................................................................................... 5
MATERIALS AND BASIC TOOLS NEEDED .................................................................................................................................... 6
TYPICAL INSTALLATION.............................................................................................................................................................. 7-8
INSTALLATION INSTRUCTIONS .............................................................................................................................................. 9-22
Removing the Old Water Heater ............................................................................................................................................. 9
Facts to Consider About the Location .............................................................................................................................10-11
Insulation Blankets................................................................................................................................................................. 11
Combustion Air and Ventilation for Appliances Located in Unconfined Spaces ............................................................. 11
Combustion Air and Ventilation for Appliances Located in Confined Spaces ............................................................11-12
Water Piping...................................................................................................................................................................... 13-14
Temperature-Pressure Relief Valve ..................................................................................................................................... 14
Gas Piping............................................................................................................................................................................... 15
Sediment Traps ...................................................................................................................................................................... 16
Filling the Water Heater ......................................................................................................................................................... 16
Blower Assembly Installation ................................................................................................................................................ 16
Vent Connections to Blower Assembly................................................................................................................................. 17
Venting and Installation ................................................................................................................................................... 17-18
Condensation ......................................................................................................................................................................... 18
Maximum Vent Lengths .......................................................................................................................................................... 18
Venting ..................................................................................................................................................................................... 19
Vent Terminal Installation ................................................................................................................................................ 19-20
Vertical Vent Through Roof..................................................................................................................................................... 20
Vertical Vent Restrictions ....................................................................................................................................................... 20
Vent Pipe Preparation ...................................................................................................................................................... 21-22
OPERATING INSTRUCTIONS................................................................................................................................................. 23-24
Lighting and Operating Label ............................................................................................................................................... 23
Temperature Regulation ........................................................................................................................................................ 24
FOR YOUR INFORMATION ............................................................................................................................................................ 25
Start Up Conditions
................................................................................................................................................................ 25
Operational Conditions.......................................................................................................................................................... 25
SERVICE AND ADJUSTMENT ................................................................................................................................................. 26-27
Venting System Inspection .................................................................................................................................................... 26
Burner Operation and Inspection ......................................................................................................................................... 26
Burner Cleaning ..................................................................................................................................................................... 26
Housekeeping ........................................................................................................................................................................ 26
Anode Rod Inspection............................................................................................................................................................ 27
Temperature-Pressure Relief Valve Operation ................................................................................................................... 27
Draining ................................................................................................................................................................................... 27
Drain Valve Washer Replacement........................................................................................................................................ 27
Service ..................................................................................................................................................................................... 27
LEAKAGE CHECKPOINTS ............................................................................................................................................................ 28
TROUBLESHOOTING GUIDELINES ...................................................................................................................................... 29-30
PARTS ORDER LIST...................................................................................................................................................................... 31
WARRANTY ..................................................................................................................................................................................... 32
TABLE OF CONTENTS