Lennox International Inc. Merit Series Gas Furnace Furnace User Manual


 
Page 36
Cleaning the Heat Exchanger and Burners
NOTE − Use papers or protective covering in front of the fur-
nace during cleaning.
1 − Turn off both electrical and gas power supplies to fur-
nace.
2 − Remove flue pipe and top cap (some applications top
cap can remain) from the unit.
3 − Label the wires from gas valve, rollout switches, prima-
ry limit switch and make−up box then disconnect them.
4 − Remove the screws that secure the combustion air in-
ducer/pressure switch assembly to the collector box.
Carefully remove the combustion air inducer to avoid
damaging blower gasket. If gasket is damaged, it must
be replaced to prevent leakage.
5 − Remove the collector box located behind the combus-
tion air inducer. Be careful with the collector box gas-
ket. If the gasket is damaged, it must be replaced to
prevent leakage.
6 − Disconnect gas supply piping. Remove the screw se-
curing the burner box cover and remove cover. Re-
move the four screws securing the burner manifold as-
sembly to the vestibule panel and remove the
assembly from the unit.
7 Remove screws securing burner box and remove
burner box.
8 − NOX units only − Remove screw securing NOX insert.
Remove NOX insert. See figure 38.
ML180UH BURNER, COMBUSTION AIR INDUCER ASSEMBLY &
HEAT EXCHANGER REMOVAL
FIGURE 37
Heat Exchanger
Gasket
Collector Box
Orifice Plate
Flue Transition
Pressure Switch
Combustion Air Inducer
Manifold And Gas Valve
Retention Rings
Cross Over
Ignitor
Rollout Switches
(−090, −110 −135 units)
Sensor
Rollout Switches
(−045 and −070 units)