Ingersoll-Rand CL0443X2XXXXXXXX Septic System User Manual


 
Page 2 of 4 CL0443X2XXXXXXXX (en)
OPERATING INSTRUCTIONS
WARNING
DO NOT EXCEED MAXIMUM OPERATING
PRESSURE OF 4500 P.S.I. (310 BAR) AT 150 P.S.I. (10.3
BAR) AIR INLET PRESSURE.
WARNING
REFER TO THE PUMP MANUAL FOR ADDI-
TIONAL OPERATING AND SAFETY PRECAUTIONS AND
OTHER IMPORTANT INFORMATION.
INSTALLATION
The CL0443X2XXXXXXXX Chop-Check Dispensing System
comes completely assembled. Remove unit from crate and
place on a level surface. Install material hose and dispensing
device as required. When the following instructions are ob-
served, heavy paste materials can be pumped directly from
their original 5 gallon drumwithout air inclusion, or excessive
waste. The follower plate creates an air tight seal as well as
clean-wiping action in its progressive downward movement
into the drum.
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS / INITIAL SETUP PROCEDURE
WARNING
STAND CLEAR.When raising or lowering the
lift.
FOLLOWER PLATE
AIR SUPPLY VALVE
AIR CONTROLS
Figure 2
OFF
ON
TO RAISE LIFT, (THE FIRST TIME):
Take note of the pump / drum clearance above. Be cer-
tain the lift is clear of any objects above the unit.
Adjust (Turn Needle Valve Knob Counter-Clockwise) air
pressure to lift. Connect the air supply (160 PSI MAX) to
the air inlet.
Raise the lift high enough to clear the height of the
drum. Stop the lift upward travel by adjusting (Turn-
Needle Valve Clockwise until tight.) Needle Valve.
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REFER TO PAGE 3:
Once lift assembly andpumpare in the “UP” position,
place and center an opened 5 gallon drum of material on
the lift base. Use the stops on the base to center 5 gallon
drum. Tighten thumb screw to secure drum.
Lubricate lower follower wiper plate seal with any type
grease. (silicone, vaseline, gear, etc.) This ensures a
smooth fit into the pail as well as prevents curing type
compounds from bonding to seal.
Check vent plug on follower plate to be sure it easily
threads in and out. It is recommended to lubricate the
threads of the plug to help prevent possible set up of
compound at this point. See 65184X-X Operator’s Manu-
al.
OPERATING INSTRUCTIONS / INITIAL SETUP PROCEDURE
WARNING
PINCH HAZARD. Follower can descend
quickly causing injury. Keep hands clear when align-
ing with container.
NOTE: Be certain the Follower Plate vent plug has been
removed so that the air trapped between the follower
and the material is allowed to escape from this vent.
Captured air between the follower plate and drum will
escape.
NOTE: The lift may hesitate momentarily before starting
downward, the air pressure inside the post air chamber
must decrease before it will begin to descend.
Disconnect air line from the lift air inlet. Adjust (Turn
Needle Valve Knob Counter-Clockwise) Needle Valve to
Lower the pump end into drum.
Replace the vent plug once the material begins to ooze
from the vent opening.
Adjust (Turn pump air regulator knob Counter-Clockwise
to prevent over pressurization of pump.) Knob on pump
air regulator.
Connect air line to pump air regulator and adjust (Turn
pump air regulator Clockwise) air until pump begins to
cycle.
Trigger gun to prime pump with material.
TO RAISE LIFT, (NORMAL OPERATION):
Disconnect air line from pump air regulator and con-
nect to lift air inlet. Adjust the Follower Plate Air Valve
pressure up to approximately 8 psig. DO NO OVERPRES-
SURIZE THE DRUM to avoid damage. NOTE: Air from this
valve will only passwhen the unit is being raised.
Adjust (Turn Needle Valve Knob Counter-Clockwise) air
pressure on lift.
Raise the lift high enough to clear the height of the
drum. Stop the lift upward travel adjusting needle valve
knob Counter-Clockwise.
TO CHANGE DRUM:
NOTE: The Needle Valve Knob should be turned Clockwise to
hold lift in the “UP” Position.
Unsrew thumb screw and remove old 5 gallon drum.
Place and center. a new drum into position. Remove
cover. Tighten thumb screw.
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