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September 1, 2008
250-7251F
Page 3
Castile Pellet Insert
Section 1: Listing and Code Approvals
A. Appliance Certifications ......................4
B. Mobile Home Approved ......................4
C. Glass Specifications ............................4
D. Electrical Rating ..................................4
E. BTU & Efficiency Specifications ..........4
Section 2: Getting Started
A. Design, Installation & Location
Considerations ....................................5
B. Fire Safety ..........................................5
C. Tools & Supplies Needed ...................6
D. Measuring Standards..........................6
E. Inspect Appliance, Components
and Pre-Check List .............................6
Section 3: Dimensions & Clearances
A. Appliance Dimensions ........................7
B. Clearances to Combustibles
As A Built-In, UL and ULC ..................8
C. Clearances to Combustibles,
Masonry & Zero Clearance .................9
D. Floor Protection ..................................9
E. Minimum Opening for Factory
Built Fireplace .....................................9
F. Removing Floor of Factory Built
Fireplace .............................................10
Section 4: Vent Information
A. Chimney & Exhaust Connections ........11
B. Venting Termination Requirements ....11
C. Equivalent Feet of Pipe.......................12
D. Pipe Selection Chart ...........................12
Section 5: Venting Systems
A. Direct Connect with Outside Air ..........13
B. Direct Connect without Outside Air .....13
C. Full Reline with Outside Air .................14
Section 6: Mobile Home .................................. 15
Section 7: Appliance Set-Up
A. Reverse Top or Rear Flue Adapter.....16
B. Leveling System .................................16
C Outside Air Kit .....................................17
D. Zero Clearance Trim Support .............17-18
E. Panel Set & Cast Trim Set ..................19
F. Panel & Trim Set, Econo .....................19
G. Log Set Placement ..............................20
H. Thermostat Installation ........................21
Section 8: Operating Instructions
A. Fuel Size & Material ............................22
B. General Operation Information ...........22
C. Before Your First Fire .........................23
D. Starting Your First Fire ........................23
E. Fire Characteristics .............................23
F. Feed Rate Adjustment .......................23
G. Ignition Cycles ....................................24
H. Frequently Asked Questions...............24
Section 9: Troubleshooting ............................25-27
Section 10: Maintaining & Servicing Appliance
A. Proper Shutdown Procedures .............28
B. Quick Reference Maintenance Chart ..28
C. General Maintenance & Cleaning .......28-32
D. High Ash Content Maintenance ..........32
E. Igniter Replacement ............................33
F. Glass Replacement .............................33
G. Baffle & Brick Removal & Replace ......34-35
Section 11: Reference Material
A. Component Functions.........................36-37
B. Component Locations .........................38
C. Exploded Drawings .............................39-40
D. Service Parts & Accessories ...............41-42
E. Service & Maintenance Log ................43-44
F. Homeowner’s Notes ............................45
F. Warranty Policy ...................................46-47
G. Contact Information .............................48
TABLE OF CONTENTS