Giant P219-3100 Water Pump User Manual


 
11
ITEM PART NO. DESCRIPTION QTY.
1 08300 Crankcase 1
2 08301-0100 Dipstick 1
3 08302 Crankcase Plug Cover 1
3A 07190-0100 Drain Plug & Gasket 1
4 08005 O-Ring 1
5 08185-0100 Oil Drain Plug with seal 1
6 07188-0100 Screw, 316 S.S. 4
6A 07223-0100 Spring Washer, 316 S.S. 4
7 08303 Bearing Cover I 2
8 08490 Sight Glass 1
9 08492 O-Ring 1
10 07225-0100 Screw 8
10A 07223-0100 Spring Washer 8
11 01166 Radial Shaft Seal 1
12A 08020 Ball Bearing 1
12B 01020 Ball Bearing 1
13 08465 Crankshaft (P217A-3100/5100) 1
13 08440 Crankshaft (P218A-3100/5100) 1
13 08466 Crankshaft (P219A-3100/5100) 1
13 08467 Crankshaft (P220A-3100/5100) 1
13 12258 Crankshaft (P221A-3100/5100) 1
13 06547 Crankshaft (P227A-3100/5100) 1
13 06694 Crankshaft (P230A-3100/5100) 1
14 06207 Woodruff Key 1
15 08333 Connecting Rod 3
16 08469-0100 Plunger, Complete 18mm 3
16A 08468-0100 Plunger Base, 316 S.S. 3
16B 08455 Plunger 3
16C 08456-0100 Tension Screw, 316 S.S. 3
16D 07204-0100 Crush Washer, 316 S.S. 3
17 08442 Wrist Pin 3
ITEM PART NO. DESCRIPTION QTY.
18 07770 O-Ring 3
19 08356-0010 Oil Seal 3
20 12259-0300 Seal Retainer 3
21 12260-0001 O-Ring (“-3100” pumps) 3
21 08443 O-Ring (“-5100” pumps) 3
23 08477 Grooved Seal 3
23A 08087 Grooved Seal Ring, Brown 3
24 07904 Pressure Ring 3
25 08445-0100 Weep Return Ring, 316 S.S. 3
26 06582-3000 Valve Casing (“-3100” pumps) 1
26 06852-5000 Valve Casing (“-5100” pumps) 1
27 07849-0100 Valve Seat 6
28 07491-0100 Valve Plate 6
29 07906 Valve Spring 6
30 07907 Valve Spring Retainer 6
31 7853-0001 O-Ring (“-3100” pumps) 6
31 07853 O-Ring (“-5100” pumps) 6
32 12263-0300 Plug (“-3100” pumps) 6
32 07928-0100 Plug (“-5100” pumps) 6
33 12264-0001 O-Ring (“-3100” pumps) 6
33 07913 O-Ring (“-5100” pumps) 6
34 08316-0100 Hex Head Cap Screw 8
37 12265 Plug, 3/8”, (“-3100” pumps) 1
37 12138 Plug, 3/8”, (“-5100” pumps) 1
37A 08486 Copper Washer (“-3100” pumps only) 1
38 13338-0100 Plug, 1/2”, (“-3100” pumps) 1
38 12137 Plug, 1/2”, (“-5100” pumps) 1
38A 06272 Copper Gasket (“-3100” pumps only) 1
P200A-3100/5100 SERIES PARTS LIST
P200A-3100/5100 SERIES REPAIR KITS
Plunger Packing Kit
Part# 09164
Item Part # Description Qty.
23 08477 Grooved Seal 3
23A 08087 Grooved Seal Ring 3
24 07904 Pressure Ring 3
Position Item# Description Torque Amount (ft.-lbs)
16C 08456-0100 Tension Screw, Plunger 220 (in.-lbs.)
32 12263-3000/07928-0100 Valve Plug 33 (ft.-lbs.)
34 08316-0100 Hex Head Cap Screw, Valve Casing 105 (in.-lbs.)
P200A-3100/5100 SERIES TORQUE SPECIFICATIONS
Valve Assembly Kit
Part # 09211
Item Part # Description Qty.
27 07849-0100Valve Seat 6
28 07491-0100Valve Plate 6
29 07906 Valve Spring 6
30 07907 Valve Retainer 6
31 07853 O-Ring 6
Oil Seal Kit
Part# 09144
Item Part # Description Qty.
19 08356-0010 Oil Seal 3