A.O. Smith SERIES 101 Water Heater User Manual


 
15
DISCONNECT THE APPLIANCE AND ITS MANUAL GAS SHUTOFF VALVE
FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY SUPPLY PRESSURE
TESTING EXCEEDING 1/2 PSIG (3.45Kpa). GAS SUPPLY LINE MUST BE
CAPPED WHEN DISCONNECTED FROM THE HEATER. FOR TEST PRESSURES
OF 1/2 PSIG (3.45Kpa) OR LESS, THE APPLIANCE NEED NOT BE
DISCONNECTED, BUT MUST BE ISOLATED FROM THE SUPPLY PRESSURE
TEST BY CLOSING THE MANUAL GAS SHUTOFF VALVE.
BEFORE PLACING THE HEATER IN OPERATION, CHECK FOR GAS LEAKAGE.
USE SOAP AND WATER SOLUTION OR OTHER MATERIAL ACCEPTABLE
FOR THE PURPOSE OF LOCATING GAS LEAKS. DO NOT USE MATCHES,
CANDLES, FLAME OR OTHER SOURCES OF IGNITION FOR THIS PURPOSE.
PURGING
Gas line purging is required with new piping or systems in which air has
entered.
CAUTION
PURGING SHOULD BE PERFORMED BY PERSONS EXPERIENCED IN THIS
TYPE OF GAS SERVICE. TO AVOID RISK OF FIRE OR EXPLOSION, PURGE
DISCHARGE MUST NOT ENTER CONFINED AREAS OR SPACES WHERE
IGNITION CAN OCCUR. THE AREA MUST BE WELL VENTILATED AND ALL
SOURCES OF IGNITION MUST BE INACTIVATED OR REMOVED.
GAS METER SIZE - CITY GASES ONLY
Be sure that the gas meter has sufficient capacity to supply the full rated
gas input of the water heater as well as the requirements of all other gas
fired equipment supplied by the meter. If the gas meter is too small, ask the
gas company to install a larger meter having adequate capacity.
GAS PRESSURE REGULATION
Main line gas pressure to the water heater should be between a maximum
10.5" (2.59Kpa) W.C. (14.0"/3.45Kpa for propane) and a minimum as shown
in Table 4: that is, for Natural Gas, 4.8" (1.18Kpa) W.C. and 8.5" (2.08Kpa)
for Propane Gas. The inlet gas pressure must not exceed the maximum
value. A service regulator must be installed within 10' (305 cm) of unit.
WARNING
FAILURE TO INSTALL A PRESSURE REGULATOR WITHIN 10 FEET OF THE
WATER HEATER CAN RESULT IN LEAKAGE OF FLUE GASES INTO THE
SURROUNDING ROOM. SERIOUS PERSONAL INJURY OR DEATH COULD
RESULT FROM INHALATION OF CARBON MONOXIDE GAS.
GAS VALVES
WARNING
SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF,
TURN OFF THE MANUAL GAS CONTROL VALVE TO THE APPLIANCE.
SYSTEM CONNECTIONS
The system installation must conform to these instructions and to the local
code authority having jurisdiction. Good practice requires that all heavy
piping be supported.
THERMOMETERS (Not Supplied)
Thermometers should be obtained and field installed as shown in the
installation diagrams.
Thermometers are installed in the system as a means of detecting the
temperature of the outlet water supply.
RELIEF VALVE
This heater is equipped with an approved temperature and pressure relief
valve. ASME ratings cover pressure relief. CSA ratings cover release rate
with temperature actuation.
FOR SAFE OPERATION OF THE WATER HEATER, THE RELIEF VALVE(S)
MUST NOT BE REMOVED OR PLUGGED.
In addition to the appliance relief valve, each remote storage tank which
may be used in conjunction with this appliance shall also be installed with
a properly sized, rated and approved temperature (ANSI) and pressure
(ASME) relief valve(s). This relief valve shall comply with the standard for
relief valves for hot water supply systems. ANSI Z21.22-CSA 4.4.
Your local code authority may have other specific relief valve requirements.
WARNING
THE PURPOSE OF A RELIEF VALVE IS TO AVOID EXCESSIVE PRESSURE
OR TEMPERATURE INTO THE STEAM RANGE, WHICH MAY CAUSE
SCALDING AT FIXTURES, TANK EXPLOSION, SYSTEM OR HEATER DAMAGE.
NO VALVE IS TO BE PLACED BETWEEN THE RELIEF VALVE AND THE
TANK.
A DRAIN LINE MUST BE CONNECTED TO THE RELIEF VALVE TO DIRECT
DISCHARGE TO A SAFE LOCATION TO AVOID SCALDING OR WATER
DAMAGE. THIS LINE MUST NOT BE REDUCED FROM THE SIZE OF THE
VALVE OUTLET AND MUST NOT CONTAIN VALVES OR RESTRICTIONS,
NOR SHOULD IT BE LOCATED IN FREEZING AREAS. DO NOT THREAD OR
CAP THE END OF THIS LINE. RESTRICTED OR BLOCKED DISCHARGE WILL
DEFEAT THE PURPOSE OF THE VALVE AND IS UNSAFE. THE DISCHARGE
LINE SHALL BE INSTALLED TO ALLOW COMPLETE DRAINAGE OF BOTH
THE VALVE AND LINE.
WATER LINE CONNECTIONS
This manual provides detailed installation diagrams (see back section of
this manual) for typical methods of application for the water heaters.
The water heater may be installed by itself, or with a separate storage
tank.
CLOSED SYSTEM
CAUTION
A closed system will exist if a check valve (without bypass), pressure
reducing valve (without bypass), or a water meter (without bypass) is
installed in the cold water line between the water heater and street main
(or well).
Excessive pressure may develop causing premature tank failure or
intermittent relief valve operation. This type of failure is not covered by the
limited warranty. An expansion tank or a similar device may be required in
the inlet supply line between the appliance and the meter or valve to
compensate for the thermal expansion of water under supply pressure.
If a water heater is installed in a closed water system, check local codes
or contact the water supplier or local plumbing inspector on how to control
this situation.
WATER (POTABLE) HEATING AND SPACE HEATING
1. All piping components connected to this unit for space heating
applications shall be suitable for use with potable water.
2. Toxic chemicals, such as those used for boiler treatment, shall
NEVER be introduced into this system.